ash_s3 said:
Not being funny, but...
Why do people get so hung-up on intake temperatures?
Surely your nice cold air will soon be nice hot air by the time it passes down the TIP and through the roasting hot turbo??
Surely the intercooler does all the cooling that matters??
Im no expert so i could well be talking ********, but i just wondered.
Basically, your ICs are only part efficient...and in the case if an S3 with a re-map and higher boost...they aren't very efficient at all.
So if your ICs can knock only some of the heat out of the inlet charge, the cooler the air in, the less work they have to do and the cooler the inlet carge at the inlet ports.
On an S3 with a standard air filter set up, the air is taken from the inner wing at ambient temperature, the airbox is an insulator, and the rubber TIP also an insulator so as long as the air keeps moving, it remains pretty much at ambient temperature - say 10 degrees C.
With a re-mapped S3 making say 260 BHP and 290 lb-ft it will be running about 1.4 bar of boost...meaning the turbo compresor outlet temperature will be up around 100+ degrees before the ICs and probably around 50+ after.
When my old S3 was running 300+ lb-ft and 1.4+ bar and the temperature after the standard ICs was 74 degrees C with ambient air around 17 degrees C.
So an IC will only take out so much heat...obviously as the ambient air hitting the ICs/FMIC gets colder, it will take out slightly more heat...but they are only so efficient and there is a limit on how much heat you can sink out of the inlet charge using the standard ICs or FMIC.
So if the ICs/FMIC are only able to knock out so much heat...and to use an example I have proper data for (my old S3) you will see 20-30 degree C inlet charge temperatures for ambient air of up to 20 degrees C hitting the std DSMIC+FMIC combo, you are able to watch the engine 'heatsoak' on the dyno by doing multiple runs where the air taken in by the engine gets gradually hotter because it's taken from within the workshop, so as the dyno cell gets hotter, so does the air the engine ingests...and as the ICs get hotter, their eficiency drops, so they are less able to cool.
As this happens, the ICs are able to knock out les heat, so the engine sees more heat at the inlet manifold, and if the temperatures keep rising the ECU starts retarding the timing to protect the engine from detonation.
The principle is the same as allowing the engine to suck in hot air from the engine bay - whether it be a cone filter or not - hot air in = hotter air at the inlet maniold = poor throttle response and less power as the ECU tries to protect the engine.
I hope that makes sense...
I guess it you could fit a big enough FMIC...but it's a trade off against adding lag, and it's doubtful there is space to get a really big FMIC in there without lots of fabrication work.