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  1. #1
    Woorlord's Avatar
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    Audi A4/B6 Alarm Siren - Replace NiMH Batteries

    The standard Audi B6 Siren (2001+) suffers from internal batteries becoming flat / leaking and they are not user replaceable requiring a new siren at a cost of at least £85+. The internal batteries are 2x large button cell type: "N3H 3.6v 160mAh", and are no longer made by the OEM in Germany. There are no same size equivalents!

    My solution shows how to modify the current siren unit to accommodate 6x "AA" size Ni-MH 1.2v 2000mAh batteries.

    Parts Used:
    Maplin LH21X @ £3.29
    Box dimensions: Internal 97 x 73 x 39 mm, External 100 x 76 x41 mm
    http://www.maplin.co.uk/Module.aspx?ModuleNo=1676

    Batteries: 6x 1.2V Ni-MH "AA" Cells: Maplin N04BW (Pack of 4) requires 2 packs @ £7.99 each
    http://www.maplin.co.uk/Module.aspx?ModuleNo=45787

    Battery Holder: AA x 6, Maplin HQ01B @ £0.89
    Dimensions: 58 x 44 x 28mm .....above box will accommodate this.
    http://www.maplin.co.uk/Module.aspx?ModuleNo=31427

    Battery Connector: Maplin NE19V @ £0.59
    http://www.maplin.co.uk/Module.aspx?ModuleNo=31743

    Parts Total: £20.75 + P&P (with 2 spare batteries left over!)
    excluding optional security screws, bathroom sealant & Araldite.
    Procedure:

    1. & 2. The siren unit removed from the car - in the saloon on an A4/B6 it is located at right rear corner in boot behind upholstered internal cover (pic.14). Carefully cut the siren unit open along the welded seam with a mini-hacksaw.
    3. Shows Siren in two halves

    This image has been resized. Click this bar to view the full image. The original image is sized 960x240.


    4. Label the existing terminals with a marker pen - avoids incorrect connection of new batteries, later on.
    5. The "old" batteries are held in the lid by a two cell holder. Pull this welded plastic holder out with a pair of pliers and discard.
    6. The new components obtained from Maplins are:
    • 6x Ni-MH "AA" cells 1.2v / 2000mAh
    • 1x 6-AA cell battery holder
    • 1x ABS Box
    • 1x PP3 style battery clip

    This image has been resized. Click this bar to view the full image. The original image is sized 960x240.


    7. & 8. Bolt "new" battery box to siren lid. I used 4x M4 screws / nuts / washers. I also used bathroom silicon sealant between the two plastic boxes, although this unit should not get wet.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    9. Shows battery clip in "new" battery compartment through small hole drilled between the centre two fixing bolts.
    10. Shows other end of battery clip wires soldered to siren unit battery terminals. (Old Spring contacts were cut off with side cutters)


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    11. New batteries mounted in battery cell holder and small piece of cardboard used as packing to prevent battery movement.
    12. "New" battery compartment with lid fixed with M4 security screws for added security.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    13. For test purposes I taped the two halves together and tested in car. Once I was happy all was working after "testing" -see below, I glued the two halves back together with Araldite Epoxy Resin Glue.
    14. The modified siren back in the car - you may need to very slightly bend the mounting arm.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    Testing:


    a. Mount and reconnect the siren in the car
    b. Leave the siren connected in the car for ~24 hours - this ensures the new batteries are fully charged. (You could always pre-charge them if you have a suitable charger for the AA cells.)
    c. Arm your car alarm - with your windows open - leave the system for a few minutes - move your arms inside the car to activate the Ultrasonic interior sensor - Alarm should sound. Disarm the alarm - siren should stop. Close the windows.
    d. Pop the bonnet - Arm the alarm - after a couple of minutes disconnect the -ve side of the car battery. Within 5 seconds the siren should sound for ~30 secs. and re-arm itself - if the battery is still disconnected it will sound for ~30secs again, and so on. Reconnect the battery and the Siren should cease.

    If the batteries should fail in the future you can easily replace them for standard AA rechargeable ones without the need to cut open the siren unit again.
    NOTE: The batteries used here are significantly higher in capacity, 160mAh "old" vs 2000mAh "new" so should offer better backup performance for much longer if necessary ~12x longer.


    That's it all done.
    2001 A4 Saloon 3.0 Quattro Sport Tiptronic - Platinum Leather/Heated Front Seats/BOSE/DIS/Cruise Control
    Retrofits:GmBH Bumpers, F&R Ambient LEDS, OEM Valeo Xenons (D2S) & Headlight Washers, Auto-dipping RVM, Footwell Lights, Vent Control illumination, ISO-Fix, RNS-E & OEM Bluetooth + VIMhack + Video i-pod & Aux inputs, Rear PDC, Powerflow 100mm Tips, Reversing Camera
    2012 A4 Saloon 2.0 TDIe Technik (163ps)
    Diagnostics:VCDS HEX+USB+CAN Cable

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  3. #2
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    Brilliant solution! Thanks very much to Woorlord and QuattroJames for their help in providing this excellent and apparently fairly straightforward mod. I assume the beeping which appears to occur randomly at present is a built in warning for standby battery imminent failure? Presumably without some standby voltage present, eventually the unit would beep all the time? I ask, because I am actually not too concerned about the possibility of a thief attempting to steal my car by opening the bonnet and disconnecting the main battery, so dispensing with this feature might also be a possibility for me. But I don't want the random beeping bursts! Again many thanks. Chrisavant

  4. #3
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    Quote Originally Posted by Woorlord View Post
    The standard Audi B6 Siren (2001+) suffers from internal batteries becoming flat / leaking and they are not user replaceable requiring a new siren at a cost of at least £85+. The internal batteries are 2x large button cell type: "N3H 3.6v 160mAh", and are no longer made by the OEM in Germany. There are no same size equivalents!

    My solution shows how to modify the current siren unit to accommodate 6x "AA" size Ni-MH 1.2v 2000mAh batteries.

    Parts Used:
    Maplin LH21X @ £3.29
    Box dimensions: Internal 97 x 73 x 39 mm, External 100 x 76 x41 mm
    MB Plastic Boxes : Plastic Enclosures : Maplin

    Batteries: 6x 1.2V Ni-MH "AA" Cells: Maplin N04BW (Pack of 4) requires 2 packs @ £7.99 each
    ExtraHigh Capacity Rechargeable Batteries : Rechargeable Batteries : Maplin

    Battery Holder: AA x 6, Maplin HQ01B @ £0.89
    Dimensions: 58 x 44 x 28mm .....above box will accommodate this.
    AA Size Battery Holders : Battery Boxes : Maplin

    Battery Connector: Maplin NE19V @ £0.59
    Rigid PP3 Battery Clip : Battery Clips : Maplin

    Parts Total: £20.75 + P&P (with 2 spare batteries left over!)
    excluding optional security screws, bathroom sealant & Araldite.
    Procedure:

    1. & 2. The siren unit removed from the car - in the saloon on an A4/B6 it is located at right rear corner in boot behind upholstered internal cover (pic.14). Carefully cut the siren unit open along the welded seam with a mini-hacksaw.
    3. Shows Siren in two halves

    This image has been resized. Click this bar to view the full image. The original image is sized 960x240.


    4. Label the existing terminals with a marker pen - avoids incorrect connection of new batteries, later on.
    5. The "old" batteries are held in the lid by a two cell holder. Pull this welded plastic holder out with a pair of pliers and discard.
    6. The new components obtained from Maplins are:
    • 6x Ni-MH "AA" cells 1.2v / 2000mAh
    • 1x 6-AA cell battery holder
    • 1x ABS Box
    • 1x PP3 style battery clip

    This image has been resized. Click this bar to view the full image. The original image is sized 960x240.


    7. & 8. Bolt "new" battery box to siren lid. I used 4x M4 screws / nuts / washers. I also used bathroom silicon sealant between the two plastic boxes, although this unit should not get wet.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    9. Shows battery clip in "new" battery compartment through small hole drilled between the centre two fixing bolts.
    10. Shows other end of battery clip wires soldered to siren unit battery terminals. (Old Spring contacts were cut off with side cutters)


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    11. New batteries mounted in battery cell holder and small piece of cardboard used as packing to prevent battery movement.
    12. "New" battery compartment with lid fixed with M4 security screws for added security.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    13. For test purposes I taped the two halves together and tested in car. Once I was happy all was working after "testing" -see below, I glued the two halves back together with Araldite Epoxy Resin Glue.
    14. The modified siren back in the car - you may need to very slightly bend the mounting arm.


    This image has been resized. Click this bar to view the full image. The original image is sized 640x240.


    Testing:


    a. Mount and reconnect the siren in the car
    b. Leave the siren connected in the car for ~24 hours - this ensures the new batteries are fully charged. (You could always pre-charge them if you have a suitable charger for the AA cells.)
    c. Arm your car alarm - with your windows open - leave the system for a few minutes - move your arms inside the car to activate the Ultrasonic interior sensor - Alarm should sound. Disarm the alarm - siren should stop. Close the windows.
    d. Pop the bonnet - Arm the alarm - after a couple of minutes disconnect the -ve side of the car battery. Within 5 seconds the siren should sound for ~30 secs. and re-arm itself - if the battery is still disconnected it will sound for ~30secs again, and so on. Reconnect the battery and the Siren should cease.

    If the batteries should fail in the future you can easily replace them for standard AA rechargeable ones without the need to cut open the siren unit again.
    NOTE: The batteries used here are significantly higher in capacity, 160mAh "old" vs 2000mAh "new" so should offer better backup performance for much longer if necessary ~12x longer.


    That's it all done.

    is this the same type of alarm that is located in the 1998 avant a4, and where will it be located....thanks

  5. #4
    Woorlord's Avatar
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    Quote Originally Posted by freddie 5 View Post
    is this the same type of alarm that is located in the 1998 avant a4, and where will it be located....thanks
    This alarm unit is used on "GB" model B5's designated in ETKA (illustration 951-40) by "8D-X-200 001 >>", so assume this is from this VIN number up.
    The part number is the same, i.e. 8L0 951 605 A. VIN numbers before this and non-GB models would seem to use a "High Tone" horn and no siren.
    The other parts of the alarm system are totally different.

    ETKA suggests the alarm siren is somewhere at the back of the car - it does not show exactly where, but based on the mounting bracket it looks in a similar position to the B6 in the o/s rear quarter.
    2001 A4 Saloon 3.0 Quattro Sport Tiptronic - Platinum Leather/Heated Front Seats/BOSE/DIS/Cruise Control
    Retrofits:GmBH Bumpers, F&R Ambient LEDS, OEM Valeo Xenons (D2S) & Headlight Washers, Auto-dipping RVM, Footwell Lights, Vent Control illumination, ISO-Fix, RNS-E & OEM Bluetooth + VIMhack + Video i-pod & Aux inputs, Rear PDC, Powerflow 100mm Tips, Reversing Camera
    2012 A4 Saloon 2.0 TDIe Technik (163ps)
    Diagnostics:VCDS HEX+USB+CAN Cable

  6. #5
    AlexGSi2000's Avatar
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    This is excellent - many thanks woodlord.

    My siren is dead on my A4 Avant - latest price for a replacement is £108.58!

    Just ordered all the bits from Maplin so hopefully will be here in the next few days, will let you know how I get on.

  7. #6
    AlexGSi2000's Avatar
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    In regards to my above post - things turned out to be abit of a fail.

    Im not sure how long the alarm siren was dead for before I purchased the car, but when I opened up the siren one of the batteries had leaked all over the PCB rendering it pretty much useless (it had corroded the tracks)

    I ended up calling it a write off and purchasing one from a breakers for £20 - its the newer version, but once that dies Ill carry out the mod!

 

 

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