Hey all, I've been looking at knocking up something to do auto boot opening on my Avant for a little while. Finally got it to work how I want.
So here's what I did...
Firstly ordered a pair of new gas struts. I got the 2005 A6 Avant ones. They are the same length as the B7 ones I had but higher pressure. (£13 eBay)
Old
New
I also ordered a pair of engineering compression springs, 38mm long x 16mm diameter. (£2 eBay) **See Note at bottom**
And
Pack of 4 washers 8.5mm internal diameter x 16mm external diameter. (£1 eBay)
I also bought 30cm of black shrink wrap. (£1 eBay)
Next unscrew the ends off of the new struts
Slide on one washer
Slide on one spring
Slide on the second washer
Screw the end back on the strut
Cut a piece of shrink wrap long enough to cover the spring and washers with a few mm excess at either end.
Hold the wrap in place and shrink it down with heat. I used a mini blow torch.
Do the same to both new struts and then replace the old ones on your car with these.
**NOTE: after first fit I found the springs were too long so I measured up and found that they only needed to be approx 18mm long. So I cut one spring in half and ground the cut end flat**
Here's the finished article:
So here's what I did...
Firstly ordered a pair of new gas struts. I got the 2005 A6 Avant ones. They are the same length as the B7 ones I had but higher pressure. (£13 eBay)
Old
New
I also ordered a pair of engineering compression springs, 38mm long x 16mm diameter. (£2 eBay) **See Note at bottom**
And
Pack of 4 washers 8.5mm internal diameter x 16mm external diameter. (£1 eBay)
I also bought 30cm of black shrink wrap. (£1 eBay)
Next unscrew the ends off of the new struts
Slide on one washer
Slide on one spring
Slide on the second washer
Screw the end back on the strut
Cut a piece of shrink wrap long enough to cover the spring and washers with a few mm excess at either end.
Hold the wrap in place and shrink it down with heat. I used a mini blow torch.
Do the same to both new struts and then replace the old ones on your car with these.
**NOTE: after first fit I found the springs were too long so I measured up and found that they only needed to be approx 18mm long. So I cut one spring in half and ground the cut end flat**
Here's the finished article: