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Hibiscus Red TQS - New Car, New Project, cars been here before though.

midas Jul 25, 2020

  1. midas

    midas New Member

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    I’ve been on this forum before, I used to have a blue A4 B5 1.6 saloon, oooh about 10 years ago possibly. It was always my favourite car, one of my most reliable too. But the one I’ve always seen and wanted, was a 1.8 Turbo Quattro Sport. Started looking at the beginning of the year, I was gazumped on about 3 instances annoyingly, prices for these are going daft now. I spotted this one, and jumped to go look, never though I was in danger of being gazumped again.
    Miles are a bit high, but overall, I figured I could work with this. I wanted a little bit of a project. There’s some small dents, wheels need a refurb, breathers etc need doing on the engine, clocks were faulty (as usual), smells of crankscase inside the car, gearstick is wobbly, and clutch is very (extremely) high, but I knew I could rescue this. The rear number plate plinth was corroded as usual, but not the bootlid, one of the rear window black quarter pieces was corroded, and it sounds to me like the timing chain is rattling.

    found out on the way home that the diff is banging on acceleration and deceleration. Clutch is horrendous, but once it’s rolling it pulls really smoothly. Was a nostalgic drive back home, and I do love it.

    I’ve done a few jobs so far, going to try and keep this thread up to date.

    Any advice people can give me, or help me out with questions I have, that would be remendous and I’d be very grateful.

    I know MaverickTDI used to own this Audi, as I stumbled upon it when searching for different wheels.

    The car isn’t even on the road yet, still trying to sell my Alfa 159 2.4 Ti. So while it’s SORN and on a driveway, I’m making the most of it and ticking off the jobs as I go.

    this week is crankcase vent valve, and associated hosing, which I believe is an inlet manifold off job, so be it.

    I love the colour, and the condition it’s in currently, hope other like it as much as I do.

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  3. midas

    midas New Member

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    As said previously, already started doing a few jobs to get this car back to its original condition. Took the rear number plate plinth off, rubbed it down, got rid of the corrosion, flatted and resprayed in Genuine Audi Hibiscus Red, lacquered then rubbed down again before polishing back. Came out really well.
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  4. midas

    midas New Member

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    Also found the correct rear door piece to erase yet more aluminium corrosion. 10179A24-9D3E-45E9-83EF-8E690CF1CAB2.jpeg FCA97840-8C66-47EE-860F-9C77D02533D4.jpeg
     
  5. midas

    midas New Member

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    Bought some new mats, tailor made, whilst I’m waiting for engine components to arrive.

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  6. midas

    midas New Member

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    Another waiting for parts purchase, I need my connectivity/Bluetooth etc, got used to having that now. Hate the way how in pictures, this dashboard comes out as blue, which it’s not, it’s black. 9C70A423-2A2B-4AA3-8EC9-DB9C9ADF9B30.jpeg
     
  7. midas

    midas New Member

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    At last, parts have arrived, so this week, the engine job will be occurring. So that’s a new rocker cover gasket, new injector seals, new throttle body gasket, new crankcase breather unit, new PCV valve, couple new breather hoses, new inlet manifold gasket, new header tank and cap, plus ive just installed new pot rams and bonnet ram.
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  8. midas

    midas New Member

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    Looking beyond this week, 2 things I really want to get, is a JHM short shift kit, which I have read up on, and this should cure my wobbly gear shift etc. I hope it will, had anybody got any experience with these at all? And also I want an ECS tuning rear diff front mount assembly. Again reading up, it seems these are a fragile item as standard, and even S4/RS4 ones are not up to the job. So I have read good things on the ECS tuning one.

    still undecided at the moment on wheels. I could keep these wheels, get them refurbed and decent tyres fitted. I could go for a set of 8J ones I’ve seen advertised, with a hand polished lip. Or I could go up a size and get some 18” beauts. Just not sure on a style.
     
  9. olds_kool

    olds_kool Active Member VCDS Map User

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    What was the 159 like to live with, I think they are stunning in ti spec

    The eBay quickshift kits work perfectly if there still sold on there. Had one on mine for years and it's still good

    For the drivetrain mounts I just got some sika flex and filled all the voids in the gearbox / diff mounts and added a poly snub mount. All slop removed and not expensive

    Cars looking good, nice job with the boot plinth, 18's look better especially if lowered


    Sent from my SAMSUNG-SM-G930A using Tapatalk
     
  10. midas

    midas New Member

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    Yeah the Alfa was a lovely car, I’d always wanted one. But........it’s been a headache, the only car that’s ever broken down on me, twice. I said I had to own an Alfa, even if it was for a short spell, the short spell turned into 2 years. Now I’ve fixed everything it’s being reliable, but I’ve lost faith, and the special feeling has worn off.

    yeah I’ve seen chatter about the ebay specials, but then some people were saying that some parts are missing that you get with the JHM items? I’m really not bothered about the price, just want something that’s pretty easy to install, is a complete kit, and is fit and forget really.

    still looking into the mounts, the front engine snub mount has a Powerflex one fitted, only a month or 2 ago by the previous owner. But the knocking is definatly the forward rear diff mount, and I just thought the ECS tuning item seemed really well out together, on top of the good reviews also.

    I have to admit I’m not looking forward to doing this breather work this week, taking off the inlet manifold. I’ll just take my time.

    Thanks for the compliments on the rear boot plinth, my first time spraying metallics, just took my time and followed advice. It was the rubbing down with 2000 wet and dry at the end, and then buffing back to finish that made it I think.
     
  11. Steve b5 quattro

    Steve b5 quattro New Member

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    Hey, I'm immediately following this post now.

    I have the Ebay short shifter in mine and works spot on, I also had the same issue with the boot. Mine was very bad and the fact that the previous owner decided to drill holes in the boot for a bike rack didn't help. I ended up getting a replacement in same colour and went around repairing the rust on that one...
    Here is an idea of the wheels I have on mine. 18x8.5j
    It's on new coilovers and I'm still waiting to get them set right. Il have more pics to follow but I dont want to hijack your thread [​IMG]

    Sent from my SM-G950F using Tapatalk
     
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  13. midas

    midas New Member

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    They look pretty nice those wheels, almost Corvette like (of old). Did that ebay short shifter eliminate all the side to side slop as well? Like stirring a bowl of porridge this one at the minute.

    drilled holes in the bootlid? Wow, not good. I’m lucky there’s not much rust on this car all round really, stone hips on the bonnet as usual. When I’ve done all my jobs, I may ask a friend of a friend to resprayed the bonnet and rear bumper as these are the 2 worst areas for marks.

    I put coil overs on my old B5, and it really upset the ride. I’m thinking this time of going with an Eibach spring kit, with Bilstein Sport shocks all round.

    I also need to fix the little issue, that when you rev the engine, a sit comes back down to 1000rpm, it seems to blip and go down to below 500rpm, and then settle at just under 1000rpm. Not quite sure what this is, it could possibly be linked to this leaking crankcase breather system it’s got. Or it could be something I haven’t found yet. I’ve no VCDS cable or VagCom yet.
     
  14. Steve b5 quattro

    Steve b5 quattro New Member

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    They are ispri csr1d alloys, that picture doesn't do them any justice, I took it straight after putting the wheel on. I had originally had a set of monoblocks for it but almost every b5 in Ireland is under a set of monoblocks

    The short shifter took out alot of the slop,
    Now one of the plastic washers that came with it needed to be trimmed. Fairly straight forward but I found it tricky.

    I was going to go for a lowering spring kit too but for now I'd like the height adjustment. It will be a road track day car when it's all done. I'm not going for a 100% perfect car but I'd like things done right.

    I have the same issue when car is idle. Its hunting for its idle revs.
    I was told to try cleaning the throttle body first, haven't got round to it yet.

    I've the AJL so we might have the same problem

    Sent from my SM-G950F using Tapatalk
     
  15. midas

    midas New Member

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    Well I’m off for 3 days now, so time for some oily jobs. After reading up today, I believe it could be MAF, could be throttle body or could be fuel vent valve, which is the N80 valve possibly? Not sure of MaverickTDI replaced this on my car when he owned it.

    the issue I noticed, is when the car is revved, the rams fall back down, but then blip below where they should rest, feels like it’s going to stall, then they jump back up to where you’d expect them to be. And they stay there. Bit weird. On cars I’ve seen with this fault, they’ve had a vacuum leak or similar. So, I’ll play hunt the leak. See where it gets me.
     
  16. midas

    midas New Member

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    Better late than never, but started the jobs today. Took the rocker cover gasket off as it looks to have been leaking oil, plus I wanted to check the interior here, as I’ve read plenty about these engines sledging up with long life service intervals.

    Having a look over the interior of the rocker cover, I’m unsure, would people say this is a sign of sludging? It’s certainly not as clean as some I’ve seen, but then this car has done over 160,000 miles now.
    What I’m trying to get at is do I get somebody to do the sump off and oil pickup replacement..........? Hmmm. This car has had it done at just under 100,000 miles already.

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  17. midas

    midas New Member

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    Things are coming along nicely now. Really easy to get the inlet manifold off. So now, can start tomorrow on repairing the PCV system. I’ve seen it on diagram on ETOS, which I have at work, but it looks a little different. I can see the main crank breather bolted to the block, which I have a replacement for. But the little PCV valve that looks like a plastic T-piece I can’t see. Maybe it will materialise when I take the system apart.
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  18. midas

    midas New Member

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    So completed the breather job, really wanted to change the metal breather pipe that runs round the back of the head, but couldn’t find one in time. And the ‘pancake’ valve looks to have been replaced already.

    The old breather items literally fell apart as they came off. Dirty great big crack along the sausage shaped breather elbow, which was the source of the oil leak and oil smell etc. Pleased with how it all went back together. It’s a real breath of fresh air, when you don’t have to get the car ready to go to work on a Monday morning, no pressure, just do the jobs right no matter how much time it takes.


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  19. midas

    midas New Member

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    Well...........I’ve no idea what’s going on with this site this evening, just took me 20 mins to post this update, and still it’s duplicated all my images. My apologies.
     
  20. midas

    midas New Member

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    Now the breather system is done, and everything’s back together, can start to do other jobs. When I ran the engine, the dip in revs as it fell to idle has now gone. I had a sneaky suspicion that it was the crankcase breather leak that was causing this but I couldn’t prove it. So 2 birds one stone and all that.
    Now to give an oil service. I’m going to change the oil now, run for 500-1000 miles change again, then do the same again. And I’m still thinking I’m going to get the sump taken off and clean the oil strainer, I just wasn’t happy with the elements so sludge I saw on the rocker cover, camshaft splash shield, and in the breather system. Not a risk I want to take really.

    JHM shifter will be ordered this week from America.
    ECS Tuning rear diff mount ordered next week from America.
    Also changing rear diff oil and gearbox oil.

    Need to try and price up how much a specialist will charge to change the clutch if I supply.

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  21. midas

    midas New Member

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    Oh.........new header tank fitted, new header tank cap, all new Antifreeze, new oil filler cap fitted, new injector o-ring seals fitted, new rocker cover gasket, new inlet manifold gasket, new coolant pipe o-ring fitted, new throttle body gasket fitted, throttle body cleaned internally, rocker cover and camshaft splash shield degreased and cleaned. Plus new plugs fitted whilst the coils were out.

    lots of jobs done, lots of jobs to go.
     

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