Facelift FL spark plug change.

8YARWY

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Thought I’d change the plugs and do a mini write up procedure.

Step 1
Remove Plastic engine cover
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Step 2

Unplug Coil packs
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Step 3
Unplug Cam sensor
You’ll need to pull back on the red locking tab then push down on the black tab
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Step 4
Unclip the breather hose from the inlet pipe, then unclip the same hose from its securing clip on top of the engine.
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Then pull the breather valve off it’s mounting
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Then lay it forward out of your way
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Step 5

Locate the 10 mm nuts that hold the wiring carrier in place and undo them.
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Once undone you can lift it off towards the inlet pipe
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You can then undo all 5 off the studs that hold the coil packs down.
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Step 6
You can now access and gently pull up on the coil pack to get to the plug.
Insert your spark plug socket with a suitable extension and undo the old plug.
New Plugs tend to come ready gapped but no harm in checking them.
Standard is 0.026 these were all set at 0.025 so I left them at that.
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Step 7
Gently insert new plug into the hole and start screwing it in by hand with the extension piece.
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Once it’s finger tight get your Torque wrench and tighten to 30nm
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Step 8

Smear a ball of Dielectric grease into the Coil pack opening.
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Then insert the coil pack back into its opening.
Repeat for the other 4 plugs / coils.

Insert threaded studs to secure coil packs and torque to 5nm.
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Refit the cable carrier and secure with the 3 nuts torquing to 5nm.
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Reconnect coil connections / camshaft sensor
Lastly refit the breather hose starting with mounting the valve back on
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Put the hose back in it’s clip and reconnect to the inlet pipe.
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Refit your engine cover.



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Sent from my iPhone using Tapatalk
 
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Its write up and diy's like these that show if you are willing to roll up your sleeves anything is possible.
Good work T
 
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Thank you for this,I used it today to change my plugs.

Can I add a few points for the newbs like myself. :)

I nearly got stumped on the first step, couldn't get the connector plugs off the coil packs.

In my case, once the push clip was released, I needed to grab with both hands and wrigle in all directions while pulling up. This slowly got them off but it was quite sticky.

The second problem I had was tools. When I put the new plug in and tried to pull the socket out it stayed on the plug. There was no way to get pliers in there to pull socket out. I then removed the new plug and pulled it in and out of the socket a few times to help loosen it. It was a new socket so I suspect the rubber washer in there was tight. This worked for next two but then not. Had the pull the next one out a couple ot times. Eventually I jammed some paper between socket and extension, that worked.

I bought a cheap torque wrench for the job and I just didn't trust it. The adjuster was crude and 30 nm was the bottom of its range. It had a long handle on it which gave plenty of leverage. It felt like it should have released with the force I was using for 30 nm. I ditched it and used my socket wrench based on feel. I had horrible visions of breaking a plug which would have been a disaster.

Eventually all good, job done, took the car for a good thrash just to make sure all ok.

So thanks again T1000.
 
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