Glad you mention the PITA bit!!
Inserting a new Dog Bone mount / Drive train mount whether 034 or other make can be a real pain. In most cases its a 3 min job with the car jacked up. However you need to look carefully before inserting the new mount as there is an inner sleeve which can move when the original bolt is taken out!!.
This is what causes the issue when trying to insert the new one as things do not line up. Its easy to fix if you know what to look out for, just simply use a flat screw driver or something similar to gently re-position the sleeve then you can easily put the new dogbone mount in place. If you do not re-position the sleeve you will never get the new mount or the old one back in place. I had a few choice words when fitting mine on my S3 until I noticed what the problem was!!
Pic below where you can see the sleeve blocking the hole.
Original mount....
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When the bolt and original mount are removed, sleeve can just move slighty. Hence hole closes up and no chance of getting old or new bolt/mount back in. Use the tip a small flat blade screwdriver or similar to tease the sleave back into place. You only need to insert the very tip of the blade as you only need to move the insert sleeve. If you push the screwdriver too far in you will never be able to reposition the sleeve as you are then trying to move the entire block rather than just the sleeve !!!
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Once u get the sleeve back into place its easy to get the bolt back in!!
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What should be a 3 min job can turn into a nightmare unless you know what to look out for !! Hope this helps someone !
Job done. Jungle
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