The other week as part of the biannual AC check on the S3 I popped to see the chaps at StayKool in Derby as I was hearing a whooshing noise when I started the car which I knew is the expansion valve and usually means low AC gas. The system had less than half what it should and they extracted 190g and found a leaky condenser at the connections.
I left rather sad knowing what a mission I had ahead of me and after sourcing a replacement brand new Febi condenser part no.197654 I dived in having never had to remove the S3 front bumper previously.
It was the lower condenser connection that was leaking which became obvious once it was undone.
New AC seals were fitted which I had in stock and you can see the leak wasn’t caused by the seals but corrosion within the condenser fitting itself which StayKool had advised would be the case.
Not wanting to drop the whole rad pack I opted for complete front-end strip as it’s the only way to replace the condenser without dropping coolant as I was in this deep a few more bolts didn’t hurt.
I finished the rebuild and manged to grab a late Sunday booking back at StayKool who checked and confirmed there were no leaks holding vacuum and filled the S3 to the full 460g. What a job I wasn’t planning on doing but it’s just a big Lego kit so not exactly rocket science.
I left rather sad knowing what a mission I had ahead of me and after sourcing a replacement brand new Febi condenser part no.197654 I dived in having never had to remove the S3 front bumper previously.
It was the lower condenser connection that was leaking which became obvious once it was undone.
New AC seals were fitted which I had in stock and you can see the leak wasn’t caused by the seals but corrosion within the condenser fitting itself which StayKool had advised would be the case.
Not wanting to drop the whole rad pack I opted for complete front-end strip as it’s the only way to replace the condenser without dropping coolant as I was in this deep a few more bolts didn’t hurt.
I finished the rebuild and manged to grab a late Sunday booking back at StayKool who checked and confirmed there were no leaks holding vacuum and filled the S3 to the full 460g. What a job I wasn’t planning on doing but it’s just a big Lego kit so not exactly rocket science.