Another weekend, another update:
New battery has arrived, and it's for a
mobility scooter! 6Kg, 22Ah, Deep discharge, not hooked it up yet, but I'm convinced it'll work just fine, Dad found this one for us on ebay after I mentioned the idea after Andy did something similar on the volvo:
Carrying on with the shifter, when I offered the base tower into the car, the old hole from the original shifter was slightly too wide, and didn't give me enough room to neatly get bolts through the front corners of the tower. I didn't want to drill messy holes right on the very edge of the alloy, so decided to make up a plate to match the tower under the tunnel and sandwich the whole thing into place:
6 holes drilled, and tapped to an M6 thread:
Will also back the bolts up with nuts as well, as I don't think threaded 3mm plate is man enough.
With that cut and shaped, I bolted the shifter in, no pics at this point, as it looks the same as it did last time I rested it in place.
I moved onto the gearbox end, and removed the old shift tower and left right levers:
And refitted the modified cable bracket, and the first volvo cable:
Then I forgot to take pics for a while, and started making up the cable stop for the left right cable:
Cut, welded up, and ground back a bit, because my welds arn't the greatest looking!
Cleaned up and bolted into the tunnel in position:
Cable taped at Mid travel, box and lever set at mid point, and the first cable is installed:
Onto the second cable stop,
Cut and clamped in place ready for welding:
Tacked on before welding up further:
I decided to gusset this one, as it's the fore / aft cable stop, and it sits a little higher, and will take more abuse
Welded up, and ground back again. Welds arn't the prettiest, but they work
Got bored of playing cables and decided to test fit the battery. For now, to save on cabling and make life easier, I'm mounting it in the stock location. This purchase was brought forward after my old battery decided to die whilst up at R-tech and I've ben jump starting the car ever since.
Found it'll sit in the middle of the existing battery tray quite nicely, just needs something to secure it down:
Time to paint some stuff.
All primed up:
Then 3 coats of orange 8C6 base coat:
Then finally 3 coats of laquer. pics don't show up well at all, but it seems like a pretty good finish. Will know for sure in the morning when it's all fully dry: