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Turbo upgrade :)

Lee Goodall Apr 28, 2008

  1. jcb

    jcb Active Member VCDS Map User

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    dishwasher or pressure hose
     
  2. Lee Goodall

    Lee Goodall Active Member

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    Cheers
     
  3. Lee Goodall

    Lee Goodall Active Member

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    Anyone got any tips for setting the actuator back up when it's ready to be refitted?
     
  4. Lee Goodall

    Lee Goodall Active Member

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    ..want to fit a new actuator now. Where can I get one from?.. want a standard one if possible?
     
  5. Lee Goodall

    Lee Goodall Active Member

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    FMIC has just arrived..

    [​IMG]
    Autobahn88 Front Mount Intercooler Kit
     
  6. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    Come on then, get to it, pull a sicky and get upgrading...... he he he
     
  7. Lee Goodall

    Lee Goodall Active Member

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    Need an actuator!! Anybody got one they can spare??

    If I can get an actuator the plan will be to fit the turbo and maybe FMIC this weekend.
     
  8. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    actually i think i have one from an old K03, that any good if i can find it?


    EDIT. I have an apparently working K03 one, it holds vacuum with finger over end etc
     
  9. Lee Goodall

    Lee Goodall Active Member

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    That'd be brilliant mate.. errrmmm where abouts are you based?
     
  10. Lee Goodall

    Lee Goodall Active Member

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    Sh!t.. just noticed - WALES

    Any chance you could post it? Will obviously sort you out for your time too.
     
  11. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    PM your address, will post tomorrow for you
     
  12. golf

    golf ***** rent boy VCDS Map User

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    I changed the turbo on my B6 A4 1.8T to a K03s but didn't change the oil feed pipe, the turbo died 3 weeks later. I'd recommend changing it.
     
  13. aragorn

    aragorn "Stick a V8 in it!" Staff Member Moderator VCDS Map User

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    assuming the original turbo hadn't failed with oil starvation why would the oil feed pipe be an issue? If the old turbo was getting a decent supply of oil from the pipe why would the new one be any different.

    Not priming the turbo properly before starting it would be more likely to cause bearing damage imo.
     
  14. Lee Goodall

    Lee Goodall Active Member

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    Not had any issues with oil starvation.. was planning on removing the whole pipe, checking for any signs of wear etc and then flushing.
    Although if a replacement isn't too expensive I suppose I could just swap it.

    Anybody bought one before? Rough price?
     
  15. golf

    golf ***** rent boy VCDS Map User

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    I think they're around the £45 mark for the B6, should be similar for the B5.
     
  16. Lee Goodall

    Lee Goodall Active Member

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    So...

    [​IMG]
    old K03 out..

    [​IMG]
    ready to strip down..

    [​IMG]
    parted the exhaust turbine housing to be reused..

    [​IMG]
    all clean and ready for SP51R..

    [​IMG]
    went together nicely with replacement actuator fitted too..

    [​IMG]
    turbo oil feed pipe removed and thoroughly cleaned..

    [​IMG]
    new intake hose ready to go (turned out to be a really bad fit)!!

    [​IMG]
    add some of this and it's ready to go..

    Turbo's all fitted now and will be used for the first time tonight :kissmyrings:
     
  17. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    Good news, i cannot wait to hear how she goes.You will find it spools earlier than the k03 for sure
     
  18. Lee Goodall

    Lee Goodall Active Member

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    I'll keep you posted.

    Thanks again for the actuator.. came early Saturday morning and is now bolted to my turbo.
     
  19. Lee Goodall

    Lee Goodall Active Member

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    Need some input..

    Filled my new turbo with oil last night but due to other stuff going on I didn't get a chance to fill the engine with oil or run it.

    I assume the turbo will have drained of oil over night but is now all bolted back into place.. will this cause an issue with priming?

    Should I take the fuel pump fuse out and turn the engine over to fill the turbo without any exhaust gases spinning the turbine?
     
  20. PaulJC84

    PaulJC84 Owner

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    Nice work!
     
  21. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    just pull the ICM wires for 2 mins, give it a q wind to be 100%, then away you go
     
  22. Lee Goodall

    Lee Goodall Active Member

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    Will do. Cheers.
     
  23. jcb

    jcb Active Member VCDS Map User

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    ICM?
     
  24. Lee Goodall

    Lee Goodall Active Member

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    Ignition Control Module.
     
  25. Lee Goodall

    Lee Goodall Active Member

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    Sorted my N75 problem (broken connection) on Saturday and managed to get out for a test run with my new SP51R turbo.. impressed with the improvement over standard still on the original map.
    When booted I'm hitting just over .6 bar/nearly 9 PSI and the boost is coming in much earlier than before.

    Remap coming soon so I'll be looking forward to replacing my 1 bar boost gauge with a 2 bar :happy:
     
  26. Markey

    Markey Active Member

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    Sounds good mate nice pics :)
     
  27. Lee Goodall

    Lee Goodall Active Member

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    Cheers.. should've got one of my shredded knuckles too lol.
     
  28. Lee Goodall

    Lee Goodall Active Member

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    Anybody had any experience with turbo timers and AEB engines?
     
  29. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    What would you like to know :whistle2:
     
  30. Andy.B

    Andy.B Member

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    Also would like to know how a TT works with the AEB as i have one to install in a few weeks time.
     
  31. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    Its easy to install, i can't fathom how to make the alarm to arm when the car is running, tho it will lock still so can arm it later on.
    I followed one of the "how to's" on audiworld.
    I ended up dropping the steering column shroud and wirirng mine in there, and positioned it kinda the knee bolster pocket on the left

    EDIT
    http://www.audiworld.com/tech/elec98.shtml
     
  32. billybravo

    billybravo Active Member

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    there is a box you can get to make the alarm to arm in the states forgot the name of the company.

    i use a greddy unit
     
  33. Lee Goodall

    Lee Goodall Active Member

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    I'm concerned about the alarm.. being a 1996 A4 it locks with the key and arms at the same time.

    Kind of pointless having the timer if I need to go back to lock it.. I might as well sit there for a few mins and turn the engine off myself.

    If the box thing billybravo mentioned works with earlier A4s then that might be an option.
     
  34. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    I only use my TT when the car is on the drive otherwise its a slow drive and a sit ticking over for a min or 2. There is a get around but it wouldnt work on mine she is a 98, tho i understand it worked for Markey
     
  35. Lee Goodall

    Lee Goodall Active Member

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    I'll look into it then. Cheers.
     
  36. Lee Goodall

    Lee Goodall Active Member

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    A quick update..

    Having had time to get used to the new turbo (SP51R) I can honestly say I'm very impressed. Without a remap and with the standard N75 I'm seeing boost hitting 0.7+ bar/10+ psi.

    I'm going to fit the new FMIC (and wheels) over the weekend and then get the custom remap sorted.

    Another good point IMO is the sound from the new turbo when spooling up.. much more vocal then the K03.
     
  37. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    Its a strange whistling sound isnt it, i like to play with the throttle to make it do it,lol

    Mine is mapped and just scrapes 11psi, so i think i have a boost leak somewhere, then get it mapped and see what she is capable of after that
     
  38. Lee Goodall

    Lee Goodall Active Member

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    Yeah.. got a narrow road with factories either side as I leave work and I can't resist blipping the throttle to see what sort of whistle I can get lol

    I can't wait.. really looking forward to seeing the outcome of the map!

    Which turbo are you running now?
     
  39. Bong Water

    Bong Water In two minds

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    Cool thread enjoyed reading it, looking forward to more updates :cool:
     
  40. Broken Byzan

    Broken Byzan Photographic Moderator Staff Member Moderator VCDS Map User quattro Audi A4

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    The sp1x OUTLAW,stuck it on friday. Then went to GTi to sprint it,lol

    Need a tune to make the best tho
     

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