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turbo problem 1.9tdi

Discussion in 'A4/A4 cabriolet/S4 forum(B6 chassis)' started by Ollie-B, Jan 13, 2013.

  1. Ollie-B

    Ollie-B Rockin' Shnit

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    Last night when ferrying the boys about cruising along in 5th. Power dies, no turbo, ignition off and on, turbo! Happens again in a few more miles, same thing. Is this the sticky vanes problem? This happend when i first bought the car in 4th, seems to be when under load (car full, taking hill in too high a gear). I think this is the problem and am going to clean it today, but just wanted to check
     
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  3. southylad

    southylad Active Member

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    Same as mine was mate and yes code was over boost condition due to stuck vines but with 110.000 on clock I didn't clean it I just reckoned it sweet as now remapped it last week
     
  4. Ollie-B

    Ollie-B Rockin' Shnit

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    Mines got 111 on clock to mate, litetaly on doing it now, taking as many pics as poss for others
     
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  5. southylad

    southylad Active Member

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    Is it noisy tho mate mine had a slight siren noise to it so went for refurb ready for remap
     
  6. Harribo66

    Harribo66 Member

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    Hi mate will look forward to pics as I would like to clean mine. :)
     
  7. Ollie-B

    Ollie-B Rockin' Shnit

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    Finished and what a difference! I will make a thread after me sunday dinner the day with the pics ive took haha i thought it would make a bit of a difference but not as much as it did im astounded! While i was on i took the egr and inlet off and cleaned them too as they were thick and i mean thick of carbon! I cant stress enought how blown away i am with the result of this! Huge performance boost!
     
  8. mattyb6

    mattyb6 Active Member

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    Good to hhear mine has 164k and never been done
    so if you make a guide il sure to follow it and get the turbo, egr and inlet done this week
     
  9. mattyb6

    mattyb6 Active Member

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    Good to hhear mine has 164k and never been done
    so if you make a guide il sure to follow it and get the turbo, egr and inlet done this week
     
  10. stu_m

    stu_m Well-Known Member
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    There is already a guide for the b5 which is pretty much the same but it lack pictures of the B6

    If you go through the egr outlet I think its harder

    The way I did it was remove the exhaust from the turbo move it out the way remove the exhaust gasket and cover the exhaust port with a piece of cardboard with the exhaust studs sticking through the card put the gasket back on then put a couple of larger bolts over the studs then put the OE bolts on and tighten up

    pierce a hole in the card insert a piece of pipe through the turbo vanes then fill it up with Mr muscle and jobs a good un :)
     
  11. Ollie-B

    Ollie-B Rockin' Shnit

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    Aye thers probly a few ways to to it, new thread is up now the way i did it
     

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