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NEW High Flow K04-02x exhaust manifold - Available to buy now. Testing completed.

Discussion in 'Badger 5' started by badger5, Jan 29, 2014.

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  1. badger5
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    badger5 www.badger5.co.uk Site Sponsor

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    [Jan 29, 2014]
    OKies.. some of you will know of what we've been busy on recently on k04 exhaust manifold solution.. Facebook is the most up to date place to see our updates btw
    https://www.facebook.com/Badger5Ltd

    Anyhows.. We have commenced testing of the K04 hybrid AND High Flow K04 Exhaust manifold combo.

    372bhp plot
    [​IMG]


    K03 hybrid on Lupo compared to the BBT K04 hybrid on my new test K04 high flow exhaust manifold...

    Looks promising power/temp wise.
    [​IMG]

    [​IMG]

    EGTs max on the plotted run 825'c measuring in normal k04-023 position factory stylee.

    I need a stiffer actuator.. This run was on 9psi actuator cranked to give 10psi actuator only boost.. Swapped to a forge one I had on shelf with white spring, and it ran less boost.. doh! 15psi BBT actuator to get asap and then continue with this and find the actual limit as I am not sure I'm there yet. EGTs being my guide, there's some left in it if I can hold more boost up top.

    Very pleased with the result so far.
    More mods to come to see what we get.

    Manifold works fine :)

    :)


    More to follow shortly... we're not done yet.
    15psi Actuator being fitted now, add some fresh vpower (not the fuel which has been sat in there since July) and we will see what it can do.


    FITTING GUIDE FOR HIGH FLOW K04 EXHAUST MANIFOLD IS HERE>> http://badger-5.com/bin/k04-manifolds/chinafold/K04 Fitment Guide.pdf

    Fitted Manifold: Note easy access for supplied stainless bolts and nordlock washers
    [​IMG]

    Badger5 High Flow K04 hybrid hotside
    [​IMG]

    Badger5 V3 80mm TIP complementing hybrid K04 manifold/turbo combination
    [​IMG]

    The NEW High Flow K04 exhaust manifolds - Ready to Order now
    [​IMG]


    Current Manifold Price - £312+vat, includes turbo to manifold bolts, nordlocks, manifold to cyl head gasket...
    Porting of supplied 'Loose' k04 hotside to the "Upsize" collector bore £79+vat
    Plus return delivery

    Orders being taken now against next batch. First batch sold in a few days.

    thanks
    #1
    vivalacoulter, dre_S3 and Alex C like this.
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  3. badger5
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    badger5 www.badger5.co.uk Site Sponsor

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    [May 12, 2014]
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