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Lets get it on then, My 2.1 conversion

Andrew@A.L.D Dec 12, 2009

  1. Dani_B19

    Dani_B19 Audi-sports own special child.

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    Haha lube that biatch up :).
     
  2. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Paid less for some new 870cc one, I can just up the fuel pressure and get higher cc
     
  3. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    If anyone has a large port head for sale then please let me know
     
  4. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Well looks like i have put a deposit down on a large port head, as soon as that comes thats going to get a reworking:eyebrows::eyebrows:
     
  5. MUSH

    MUSH MUSH Developments Ltd.

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    This is going to be an absolute animal!! So now your building up the supporting mods to achieve 500++?

    Think youve got the bug matey!!
     
  6. finesse

    finesse Active Member

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    bhp wars
     
  7. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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  8. finesse

    finesse Active Member

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    good thing your handy with a spanner, saved a packet in labour
     
  9. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    More presents turned up today

    Some 870cc injectors with spacers and supertech valve spring set with a IE T-shirt ( not shown lol )

    [​IMG]

    AEB Large port head that will be put on the bench for a port and polish job

    [​IMG]
    [​IMG]

    Also something i've always wanted, In the past i've sent things out to a mate that did all my welding but he recently he's had some person problems and went back to his birth place.

    [​IMG]
     
  10. s3dave

    s3dave TFSI Hybrid Supporter

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    Good stuff andrew, let me know if you want any consumables for your tig set.....i get some good deals
     
  11. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Thats great dave i will do

    Not got it wired in yet, maybe some time before i do
     
  12. Dani_B19

    Dani_B19 Audi-sports own special child.

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    I think i love car porn more than i love people porn, and that's alot :) haha.
     
  13. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Well the time has come and seeing we have a long weekend i thought it would be good idea to fit my AEB head and GTX

    A few small issues but the main problem is the the clearance between the turbo and bulk head but hope to sort that out with a modified dog bone bust

    here are a few pics of the last few days

    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
     
  14. shanejess

    shanejess Guest

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    we hadnt forgoten about your build pal.
     
  15. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    lol i know all the big turbo boys are doing updates and it was a perfect day to update mine as well

    I must say its a big ass turbo and i may have to modify the strut brace to clear the turbo
     
  16. MUSH

    MUSH MUSH Developments Ltd.

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    Looks good Andrew, what have you done to your AEB head?

    Take it the boost pipe sits higher on the CTS kit to clear the wastegate? Boost pipes are my world at the minute! Lol

    what mod are you doin to the dogbone?
     
  17. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Just ported the exhaust ports to the max, the inlets have been smoothed and blended in the seats to the port walls, knife edge seamer splits

    It seams to sit higher but its not all bolted down yet as i'm modifying the engine mount and repairing the threads as i managed to strip them with the tiny K04 hybrid

    I plan to shorten it thus bringing the top end of the engine forward in the bay giving the turbo more clearance
     
  18. shanejess

    shanejess Guest

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    im glad im not doing a big turbo build, it sounds childish but i dont think i could sleep at night with the excitement, and id want it all done and finished in a fortnight lol.
     
  19. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Sorted out my clearance problems with the turbo

    I had a word with Badger5 and Bill suggested i tilt the engine by modifying the dog bone bush, I did do a test and tilting the engine wasn't a option as it still hit objects in the engine bay. Then i thought about the good old days when i have my old Ford Orion with a 2.1 Zetec in it. The orion had a dry sump on it so i could lower the engine in the bay so i thought i would give it a go with the S3.

    I set to work and modified the the engine mounts a tad and made some spacers with the engine mounts back in and a drop of 12mm we now have clearance, with only the engine mount and gear box mount, no dog bone i started to rock the engine by hand... We have clearance !! so glad i didn't get a GT35 now with this kit.

    More to come
     
  20. MUSH

    MUSH MUSH Developments Ltd.

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    Are you running a shallow sump Andrew? Just these cars arent known for theyre clearance to start with and if youve lowered it 12mm you may have problems? Most people try to raise theyre lumps to lower the cars. Sure youve got it sorted, just what came to mind.
     
  21. <tuffty/>

    <tuffty/> Badger 5 Edition...Its all about the flow... Staff Member Moderator Audi S3

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    Good work mate.... just need to watch that sump now... they are low enough as it is lol...

    <tuffty/>
     
  22. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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  23. Sam_

    Sam_ Down under

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    I'm assuming that housing is larger than the housing on a GT2871? I had one previously and it was pretty mammoth:

    [​IMG]

    Please excuse the poor beer choice.
     
  24. MUSH

    MUSH MUSH Developments Ltd.

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    What size exhaust housing have you got Andrew?
     
  25. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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  26. MUSH

    MUSH MUSH Developments Ltd.

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    Same as mine, yours looks slightly taller, probs because its newer.
     
  27. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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  28. MUSH

    MUSH MUSH Developments Ltd.

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    Aah!! ;)
     
  29. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Well i've finished the install of the GTX3076r

    I still wanted the standard look of the engine with all the cover, a little trimming to the main cover was needed as the boost pipe sits higher because of my external waste gate

    [​IMG]


    I'm now installing the AEM WMI then its just oil, filter, and water/antifreeze
     
  30. <tuffty/>

    <tuffty/> Badger 5 Edition...Its all about the flow... Staff Member Moderator Audi S3

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    All that and one sodding photograph??? LOL ;P

    <tuffty/>
     
  31. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    Camera phone, bad light and many more excuses why there is only one photo
     
  32. tompearson

    tompearson It's all in bits

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    Looking good. I didn't expect it to look so OEM given the huge turbo, waste gate and all the pipe work you've got back there.
     
  33. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    I thought the same thing when fitting the kit.
     
  34. <tuffty/>

    <tuffty/> Badger 5 Edition...Its all about the flow... Staff Member Moderator Audi S3

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    Good work mate (despite the lack of photos!! lol...)

    Bet you will be glad to get her all fired up and mapped....

    <tuffty/>
     
  35. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    To right i am

    I will break out the Lumix when i find it, the camera phone is **** and the one thing i had on me at the time
     
  36. MUSH

    MUSH MUSH Developments Ltd.

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    Good work Andrew well done mate!

    Cant wait to see what this kicks out!!

    Did you modify the strut bar or just cover it?

    Have you got a transition gasket or have you just bolted up your smallport to the AEB?

    And.... Where are you gona cram in that WMI kit?
     
    Last edited: May 19, 2011
  37. s3dave

    s3dave TFSI Hybrid Supporter

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    Well done Andrew...whens the map going on....:sly:
     
  38. jojo

    jojo Looking for Boost! Staff Member Moderator Team Daytona Audi S3 quattro Audi A6 Audi Avant Owner Group

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    I want power figures! NOOOOW!! lol
     
  39. Andrew@A.L.D

    Andrew@A.L.D May add NOS to 600+bhp S3.

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    I've yet to book it in but i want to sort out a few small issues out first


    Me too

    No modification at all to the strut brace

    Port matched the small port inlet to the AEB head, will be making a custom inlet at some point

    Tank and pump in the boot
     
  40. DaveA3

    DaveA3 Audi A-Trizzle!

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    nice one mate. DYNO DYNO DYNO! then map then DYNO DYNO DYNO! (Jerry Springer Style)
     

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