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How many 2.0 tdi (BKD) owners have had to replace the turbo?

afcjay Nov 14, 2011

  1. afcjay

    afcjay Member

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    With so many people reporting turbo faliure on the 2.0tdi BKD i thought it would be intresting to see how big the problem with these turbos actually is

    Can people list



    year of the car?

    mileage?

    standard or remapped?

    cost to replace and if you replaced with a standard or uprated turbo
     
    Last edited: Nov 14, 2011
  2. A1DEYB

    A1DEYB Well-Known Member

    1,682
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    Previous A3:
    Model 2005
    Mileage 79K
    Remapped up to its nuts 190BHP (rolling road print out)
    £830 quid with a recon standard turbo
     
  3. mike foster

    mike foster Fossie VCDS Map User

    3,967
    83
    48
    2006

    75k

    standard turbo £695 at VAG indie - paid £200 thanks to Warranty Direct insurance. Guaranteed for two years
     
  4. afcjay

    afcjay Member

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    Thanks for that Aiden,i thought id start the thread so we can see if the problem is a big as it seems
     
  5. J8TT X

    J8TT X Member

    360
    9
    18
    2005
    110k
    standard (140bhp)
    £800 for recon turbo
     
  6. A1DEYB

    A1DEYB Well-Known Member

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    No worries mate, taking this turbo business serious aren't you? :p
     
  7. afcjay

    afcjay Member

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    lol call me paranoid but ive never had to tread on egg shells with any other vag car ive owned
     
  8. cloughy

    cloughy Member

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    Cracking idea for a thread, my 2007 170 tdi has just started making the dreaded 'police siren' noise when the turbo kicks in

    Not sure how long i've got before it goes pop!
     
  9. Iain 750

    Iain 750 Member

    75
    0
    6
    05/55
    52k
    Remapped
    Replaced with reconned standard turbo.
    Now on 59k turbo is goosed again.
     
  10. L80EWY

    L80EWY Member

    321
    11
    16
    Thinking twice about remapping mine now
     
  11. Naj

    Naj Member

    75
    5
    6
    2004
    74K
    Remapped 180bhp
    New OEM turbo £1k+
     
  12. afcjay

    afcjay Member

    430
    2
    16
    only 5 surely not?
     
  13. a3glenn

    a3glenn 6th gear

    99
    7
    8
    53reg
    now just turned 148000 miles (thats right)
    no mods

    not had a replacement turbo yet and running sweet

    very pleased lol
     
    Miked6405 likes this.
  14. MU1

    MU1 New Member

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    Sorry to dig up an old(ish) thread...

    - 2005 "55"

    - 142,000 miles (i think turbo's been on its way out before it had done 126k as that's when the previous owner had the intercooler seals replaced about 18 months ago)

    - Standard

    - Currently obtaining quotes for a standard (recon) turbo

    Quote 1 from "Russell AC" with OEM parts: £1200 parts & labour, inc VAT
    Quote 2 from Volks Autos with OEM parts: £900 parts & labour, inc VAT (waiting to hear back for quote with a recon turbo)
    Will also be getting a quotes from two other places tomorrow hopefully.
    Live in east London (near Stratford) - any suggestions of reliable and cheap garages will be appreciated.
     
  15. cloughy

    cloughy Member

    515
    18
    18
    Had my A3 in today for the injector recall, the police siren noise was what i expected....a new turbo at £1500, thankfully i took out a warranty
     
  16. chris1988brown

    chris1988brown Member

    575
    7
    18
    2007 pd 170
    87k miles
    turbo electronic actuator mailfunction
    hybrid turbo fit new unit £850 through trade
     
  17. sando

    sando Member

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    I have had the police siren noise for ages, how long on average when the noise kicks does the turbo tend to go?
     
  18. mike foster

    mike foster Fossie VCDS Map User

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    Anytime between 10 minutes and 24 months ! Anything over 75k on a BKD engine is likely to be suspect !
     
  19. markie A3

    markie A3 Member

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    Fitted a reco unit, that failed instantly, well certainly had the same siren noise as i reved upto 1400rpm..

    i might be off the beaten track with this but, here goes on my theory

    Partially blocked/clogged precat and main cat!
    possible causes for the cat blocking glowplugs giving up! Diesel heats then ignites as its compressed, obviously helped by the glowplugs. the whistle/siren could then be caused by too much back pressure!

    Check your glowplugs more often, if the turbo is passing through its actuator arm and between the intake and outlet, youll see soot>

    as i say this is my theory as to why some, and considering how many of these units are fitted worldwide, its not many considering!
     
  20. cloughy

    cloughy Member

    515
    18
    18
    what's really annoying is my turbo only lasted 36k, as soon as it starts making the siren noise again Audi can put another one in
     
  21. markie A3

    markie A3 Member

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    What might be a more interesting question

    how many BKD turbos have given in, after the car has had injector problems, wiring loom faults for the injectors, or just glowplug issues EGR faults?

    Or a fueled up to the max remap,?

    my opinion is they are failing due to one or all of the above faults, and any one of these faults could block your cars pre cat and cat..
     
  22. jrsteeve

    jrsteeve Member

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    That's what i've been told could be the issue, though mine's had its DPF taken out so they've said it'd be a fair bit noisier anyway. Have noticed a bit of soot in the engine bay, reckon it could be the glow plugs in my case?
     
  23. Johnny Bravo

    Johnny Bravo 6+1 Gears Bronze Supporter Audi A3

    898
    69
    28
    2005
    @87 - 88k miles replaced with VNT20 because I wanted to
    500 Euros fitted.
    Was running until that moment with a Superchips software. ~184hp & 420NM
     
  24. Brodster

    Brodster Well-Known Member Team Ibis VCDS Map User Audi Avant Owner Group Audi S4

    3,545
    882
    113
    Old car

    2006
    56k miles
    190 bhp

    Car was under warranty by Edinburgh Audi and in the end needed x4 injectors, new fuel pump, tandem fuel pump and new turbo. The bill for the turbo was £1350 which they paid even though it was re-mapped. Cheers easy!!!
     
  25. Legend7

    Legend7 Member

    219
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    How loud is the police siren, does turbo not always sound like that? could you hear it in every gear?
     
  26. quattro4

    quattro4 New Member

    24
    0
    1
    2005
    84000
    £800
     
  27. dezzatheblue

    dezzatheblue New Member

    8
    0
    1
    2006
    97000
    At garage now being changed under warranty glad I got it before it gave up
     
  28. Pipsqueak

    Pipsqueak Member

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    I'm looking at having to replace turbo too. 2004 31000 miles not remapped. Scunnered. Audi want 2 grand to replace it. Local spannerman will do it for a grand. Local Audi specialist £1200. Grrrrr
     
  29. markie A3

    markie A3 Member

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    A bit of (Hopefully) useful info...

    This might be worth you checking guys n gals! On your downpipe there is on some cars a steel bracket which eventually starts to transfer the turbo high pitched noise through the chassis. Apparently Audi have replaced the bracket with a plastic material instead of steel. Mines a 5/4 year car, and has the plastic bracket, but this doesnt mean to say the material type is pre or post this build year! This info was given to me from a master tech friend,!

    If any of you remember on certain Audi cars, Audi fitted a plastic disc to the rear calipers as customers were saying their cars sounded like a cow mooing when breaking after reversing.. strange but true. I believe the downpipe bracket is under the car and fixes to the cross member or bulkhead.... I hope this work for some of you
     
    PDaddy likes this.
  30. MOOSH

    MOOSH Member

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    Are all these models the 140 turbo or the 170?

    Mine is a 2007 56

    2.0tdi quattro (no mods)

    Original puffer with 95k on the clock no issues.

    I have how ever owned it a year and already replaced the manifold intake control flap (£200) and had a break down at christmas which turned out to be the injectors but got them replaced by audi. Now i have a smell of diesel in the passengers compartment and the car averages 32mpg! Never had such a tempramental car thats a worry to drive now.

    Clutch and tyres next lol!
     
  31. MOOSH

    MOOSH Member

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    Warrenty? How so?
     
  32. dezzatheblue

    dezzatheblue New Member

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    Just got car 2 months ago end hand....garage warranty ....
    All done now ....no more siren.
     
  33. A1DEYB

    A1DEYB Well-Known Member

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    Anyone can buy a third party warranty, mines with Warranty Direct, they've paid out plenty of times on a previous car, no doubt my current policy with them will get used once the wear and tear claim exclusion period expires.
     
  34. mike foster

    mike foster Fossie VCDS Map User

    3,967
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    My car has done 79k and is 2006 MY. Warranty Direct replaced my turbo last year (after wear and tear kicked in) and I've just renewed on a two year basis for a total of £495. £50 excess per claim and max £60 per hour labour charge (network rate, not main dealer but my choice ). Max 12,000 miles per year.

    For peace of mind I reckon you can't beat it, bearing in mind they pay up within 5 days of receiving the claim !

    At that mileage my parts contribution is 30% and they pay all the labour.
     
  35. S3 Dave

    S3 Dave Now running on Heavy Oil

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    £600+ for one year! wow you gotta hope summit goes wrong!!
     
  36. mike foster

    mike foster Fossie VCDS Map User

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    £495 for two years is cheap I reckon !
     
  37. A1DEYB

    A1DEYB Well-Known Member

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    Mines £320 for 13 months, i'll get my use out of it Dave don't you worry lol. :sm4:
     
  38. PDaddy

    PDaddy New Member

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    Hi Markie,

    Have you any more info on this from your master tech friend, like what part numbers to look out for, I would like to change the downpipe as a 1st step in troubleshooting this issue. I've an Altea with the 2.0BKD engine any help would be great.

    Thanks
     
  39. Jord

    Jord Member

    280
    3
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    I'm in the process of getting mine changed buy on fault codes I've got 3 dead glow plugs and a egr fault, the police siren is constant now even when stationary as a couple of months ago it was just when revved up to 2k, then I got a rattle and still get it
    Any advice?
     
  40. Charlie Ford

    Charlie Ford Member

    96
    1
    6
    I think I need mine changed soon as I get "turbo overboost condition" whenever I go over 82mph
    53 plate
    8p1
    133k
     

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