No Dean, you're disagreeing with the way I set up an amp with the stealth sub.
I run a 10" Apline sub in my A4 with a T505 & an Alpine HU. I set this up in the traditional way. 20% gain, jack up the HU until it starts to distort, cut it back so it isn't distorting, then adjust the gain on the amp for a clean signal.
And yes it ends up at about 40-50% gain.
The rule book goes out the window with the stealth sub as it seems to defy the laws of physics, clean thumping bass from an enclosure the size of a shoe box. I don't even know why it works as well as it does, it just does.
However to get it to do what it does, given the limitations of cost and the need for a reasonably priced 4 channel amp to drive the sub and rear speakers, I found you have to jack up the gain on the sub channel way past what you'd normally set it to. Yes I could use a more powerful amp, but this would make the system a lot more expensive, and to what end? You'd get the same end result. If it was clipping and distorting then I'd have used a more powerful amp, but it's difficult to justify when it sounds so good. Again I don't know why, it should sound awful.
The other parameter is that, on most of these systems, we are using the Audi HU which drives the front speakers so we have no way of cutting the bass to the fronts other than reducing the Bass on the HU. So the sub amp is being starved of bass, and, as Dunk says, the pre-out is pretty feeble to start with.
Leddy's system is a bit different as he has a decent HU and is driving all speakers with a separate amp, so he may well find he won't need to go to such extremes on the sub gain, but it will still have to be higher than with a normal tuned enclosure.
You can follow all the theories and best practices you want, but when it doesn't work, you try other options. If this results in a setup that's a bit mad, but sounds good, who cares? In theory spending £900 on a CD Changer & Bose upgrade should sound good, but we all know it doesn't. In theory chipping an S3 to 300bhp is probably a bad idea but boy does it work well. Believe me I wasn't happy with the level to which I had to go and was waiting for the poor little JL unit to self destruct, but respect to the little sub, it just keeps taking it.
So please listen to one of my highly irregular setups before telling me I've got it wrong.