S6 Rear Subframe Wishbone Mount Cracked

Linnhec

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Hey Guys,

First post here, wishing it was a more positive one but here goes!

I have a 2001 S6 Avant that's been in the garage for about a year now, initially retired with a leaky steering rack but it's grown arms and legs to what is now a overhaul of all the running gear.

Just as the light at the end of the tunnel was starting to show, my worst nightmare became a reality.
I was putting together the rear suspension arms with new bushes and when I started torquing the inner bushes. They didn't readily tighten and were drawing together the two mounts on the subframe rather than torquing up. Before I clocked this, and what with the subframe being aluminium, the next thing was one of the mounts cracked!

After I finished swearing and beating myself up, I examined the damage - See attached photo.

I suspect my worst fear which is that basically I now need to replace the rear subframe and start again, but I'm holding out a small amount of hope that somebody has a miracle fix suggestion...?

Any thoughts and ideas a most welcome and appreciated!

Yours optimistically,

Chris
 

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Thanks sptb, I'm up near Inverness so a bit far to York... A good plan though. Will get in touch with some local fabricators.

Cheers
 
Aluminium welding is a bit tricky but should still be doable.
 
Aluminium welding is a bit tricky but should still be doable.
Yeah it's a specialist job but done well the finished job can be stronger than the original. Ian Jemisson I linked to above has been repairing aluminium and magnesium (even trickier) alloy wheels for decades, I first used him 20 years ago and he was well established then. He does work for most of the factory rally and race teams as well as privateers and road going wheels, makes 1 good wheel from 2 destroyed ones etc. No connection, just a satisfied customer on a few occasions and know plenty of people in rallying who've used him.

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