Honestly I still think your S3 rattles too you just didn't identify the noise as rattling yet. From February to May I will be in Geneva a few times to watch soccer. If you are interested in meeting and comparing our S3 just let me know.
To add a reason why I think every S3 rattles: Audi says it too. In English they say the rattling noise is "normal". Well that's not exactly what they say in German. In German they call it "Stand der Technik" which means something like stand/status of the technique. Audi specially says that they can't fix the problem because it's part of how their motor works (it's their status of technique). If some cars have the rattling noise and some don't, it obviously wouldn't be status of the technique, Audi would investigate why some cars rattle and some don't and there would be a fix by now or in the future. They had four turbo revisions by now and the rattle is still there. Also Audi stopped investigating the problem and trying to find a solution. The only reason why they would do it is because they are not able to fix it.
Of course it's possible that in reverse of a normal problem (let's say from 100'000 cars there is always one defective car) there are some "defective" cars (since Audi says the rattle is "normal") which don't rattle (the "defect" in this case would be something good, as I said like the reverse situation of a normal defect) and lucas-suisse has one of them. Personally I don't think that's the case. Most probably many people have a wrong imagination what the rattling noise sounds like inside the car. It's very difficult to capture the noise on audio so far this is the best file I found:
http://www.motor-talk.de/forum/aktion/Attachment.html?attachmentId=726504
An interesting point is also that mostly young people get bothered by the rattling noise while older people often don't hear it or say it's not so bad. Maybe that has something to do with the high frequency and that with an older age the ear gets worse (the same happens with the noise of the marden trap, while children feel a pain because of the noise older people can't hear it). But that's just some speculation by now.
I have played the sound file on my desktop PC & very high end home sound system and I confirm I can well here the rattle sound in this file !
Should I have this sound in my S3 the car would have been back to the dealer immediatly ! So I confirm my S3 don't have (as of yet) this issue.
I drove about 600kms for Christmas (both speedway & Alps mountains roads), both slowly and pedal to the metal... and being very carefull about the noise. No rattle. I'm 100% sure.
Having check the sound spectral analysis it seems the rattle freq is about 3'730 Hz and an other conponent (much weaker) at about 5'830HZ
Could this be the solution for the rattling noise? Does anybody have experiences with muffler deletes?
http://www.goapr.eu/products/turbo_muffler_delete_ea888_g3_ihi.html
So it's clear that Audi aren't too interested in doing anything about this. It's either too costly for them to investigate and implement a change, and/or there's no compelling safety concern. In my opinion it detracts from the otherwise high standard of the car (I have the S3), relative to other brands like Renault or Fiat, and harms the image of quality that I'm sure Audi would like to project.
This is my first new car and I have no experience with getting a car company to recognise they need to do something. I see a lot of people have said they aren't going to take their cars in because they know there's no solution... which is fair enough, but it does mean they aren't aware of the scale! I mentioned it to my local Audi garage and they acknowledged its existence, although I'm fairly sure it hasn't been passed on. Can a case be made to Audi HQ?
Would it be acceptable if everytime you turned the steering wheel past 30° it made a squeaking noise? Or if when you opened the door it dropped the window by 3cm? None do any damage...
Thoughts/suggestions anyone?
Fingers crossed LFI can't hear anything distinct yet *touch wood*
I think a load of us that have the rattle should arrange a meet at a nominated Audi garage (Central London?) ....inform the press.....and all go in and complain together!!!! That would turn some heads at Audi HQ I am sure ...... HAHA !!!
If we ain't getting to meet in Scotland then someone will have to face time me and I will complain via that method... cba drivin' daahhhn saarf mate...(poor accent typing I know but I used this http://www.whoohoo.co.uk/main.asp haha)...
...About the car some did not notice a noise, other are over reactive like me. I try to think to my car like a complex mechanical device that has several parts from different suppliers that must interact between them. Friction, wear, people that does not read the instruction manual and people that drive keeping the foot on the clutch pedal. Impossible to take into account all possible variables...
Same kind of role as me. Who do you work for. Sorry bit off topicI take your point that they are complex machines that are operated in many different ways, but I don't think acceleration at varying throttle loads is a difficult or uncommon scenario to design for.
My job is in rotating machinery (pumps, compressors, gas turbines, etc...) and sometimes involves troubleshooting these items...I know that unusual vibrations are usually a sign of something not working as it should, a source of wear, and causes of failure!