egr delete process

Stevie170

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Howdy,

Can anyone explain what part of the egr is actually deleted in a dpf/egr delete?

I've had my motor remapped with the dpf out and egr deleted.

The reason I had this done is because I had a loud rattling noise coming from the egr valve area. I was advised that it was the actuator trying to open and close the valve but is probably clogged up and that an egr delete would get rid of this and any other future problems.

So 7 month and £500 quid later I've got the same noise again, after the egr delete.

They have advised me that they only delete the software and that if it fails internally the delete may not work, bow as far as I'm aware the only electrical part near the egr valve is the actuator I'm talking about, and if that's been deleted then how is it still functioning? What other part of the egr system actually gets deleted.

Further more would using an.actual blank plate stop this or am I due a new actuator and a good clean up.

I'm just a bit puzzled and angry at how this is still possible if Ive paid the money to have it sorted.

I would realy appreciate some help if anyone knows what's going on!

Cheers
 
'Delete' means, as they said, that they delete the software which opens/closes the EGR valve. It also stops the ECU from checking for correct operation and resultant air pressure either side of the valve, as this would throw dash errors without a working EGR valve.

The valve opens to recirculate warm air back into the engine, reducing the amount of fuel required to heat to temperature as the gas is already warm and thus reducing emissions. If the software is deleted the valve should go to the default closed position, only allowing fresh/cold air in from the air intake (this is why some believe it improves performance as cold air is denser than warm and results in more fuel being added to the engine). If the valve itself has failed, i.e. the actuator has broken, the valve flap is broken, something is preventing it from closing or the bearings have gone, this could mean it won't close.

You can use a blanking plate now that the software has been deleted, this will effectively do the job of a fully closed EGR valve, however if the EGR valve is fully closed it's debatable whether this is necessary or not.

From what I understand the EGR valve is fairly easy to access. Why not try removing it, cleaning it up and checking the range of movement on the valve. I'm fairly sure there is a guide on here somewhere, give it a search. I think it's similar regardless of what engine you have...

Hope that helps
 
'Delete' means, as they said, that they delete the software which opens/closes the EGR valve. It also stops the ECU from checking for correct operation and resultant air pressure either side of the valve, as this would throw dash errors without a working EGR valve.

The valve opens to recirculate warm air back into the engine, reducing the amount of fuel required to heat to temperature as the gas is already warm and thus reducing emissions. If the software is deleted the valve should go to the default closed position, only allowing fresh/cold air in from the air intake (this is why some believe it improves performance as cold air is denser than warm and results in more fuel being added to the engine). If the valve itself has failed, i.e. the actuator has broken, the valve flap is broken, something is preventing it from closing or the bearings have gone, this could mean it won't close.

You can use a blanking plate now that the software has been deleted, this will effectively do the job of a fully closed EGR valve, however if the EGR valve is fully closed it's debatable whether this is necessary or not.

From what I understand the EGR valve is fairly easy to access. Why not try removing it, cleaning it up and checking the range of movement on the valve. I'm fairly sure there is a guide on here somewhere, give it a search. I think it's similar regardless of what engine you have...

Hope that helps

Thanks for that man, nice explanation.
I just thought since the software was deleted that the actuator shudnt be trying to open and close. By the sounds of it reading other people's posts it will be clogged shut open/shut and the actuator is trying to move it, but generally people seem to say have it deleted to save this issue, well I ready have and it's still happening.

The bloke who done it is going to take a look today, but if it's going to cost me stupid money AGAIN I think ill take it off myself and give it a clean up and maybe replace the actuator.

I just can't help but wonder why should it be functioning if its been deleted, and if it's just the warning lights that have been deleted then surely this is worse as I'll not even know when there is a fault.

Just a bit annoyed as this noise I'm hearing is the reason I contacted the remap specialist, who explained it would be best to delete the egr.. I supose I'll let them take a look first and go from there before I say anymore.

Thanks again
 
Interesting read but ...

There is a low down gain that you can feel as the turbo spools earlier due to the turbo not being robbed of exhaust gasses .

Definitely no mpg loss .

Prevent that horrible muck from building up and your engine oil stays cleaner for longer.
 
The remap specialist may be a remap specialist, however they may well not be any kind of mechanic.

Could be that the build up of deposits are simply preventing the flap from closing inside the valve. Best thing to do is check the readings on VCDS for error etc (if they are still there after a delete) and if that doesn't reveal anything take it off and inspect it visually.
 
Cheers guys,

Been back to the place today and they were quite arrogant, didn't really want to know and basically said if it's nakered it's nakered! But they did actually spot that the egr is leaking.

I just think deleting advertising the fact that deleting.the egr gives you all these benefits when it seems mines still actually working and I'm just not seeing error codes for it.

I'm going to get a black plate and take it to bits and clean it, and in the mean time il see my pal and get vcds on it to see if there's out been logged.

Thanks again
 
Actually quite an interesting article on why NOT to delete the EGR valve here... considering getting mine enabled again now!

http://www.tuneruniversity.com/blog/2012/05/dont-block-or-remove-the-egr-valve-its-saving-you-money/

But don't forget, if you have a diesel engine, any recirculated exhaust gasses contain diesel particulates which leave deposits and can clog up your engine over time. Another reason to blank/delete the EGR...

I wouldn't believe what that article says really, diesels don't have a throttle butterfly like petrol engines, they always run with an excess of air and don't create much manifold vacuum at all (if any!). The throttle controls the amount of diesel fuel injected only. The egr valve introduces exhaust gases at idle so the diesel burns in the cylinders without excess oxygen which in turn produces less NO2 gases (less emissions in other words). The only bit I agree with is the fact it will clog the pipework/manifold with muck.
 
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My car was due to have egr delete but was only working 95% so had to have blanking plate as well, so as far as I understand to delete fully from map it needs to be fully working, the arm seizes up which you can move with your hand if not seized up.
 
well, the remap guys said they only delete the software and if its broken internaly the delete may not work.
so me and a friend took the egr off and the manifold and gave them a clean, they were quite bad.
when i inspected the egr valve the flap is very hard to push as it gets stuck half way then you need to really shove it to get it to open. i suspect the noise im hearing is from the motor trying to open and close it. so im guessing the egr delete hasnt actually done anything.

another strange thing was when i went to open the black motor box off the egr one of the nuts was filled with what looked like a resin, it looks like someone has deliberately done this as its very neatly done!

anyway the car runs much better, its smoother and has got rid of a flat spot in low revs and it pulls much better in 3rd going slow BUT the clattering noise is still there, just dont know if its actually causing any bother or not?

im obviously getting no warning light due to the delete so i woudnt know.
ive ordered a blank plate and i was thinking about blanking it off and then just leaving the egr diconnected, if all it is doing is trying to open and close the flap, if i blank that flap and make sure its closed off with the blank and just unplug the egr valve will this be the same as what everyone else is doing, or am i wrong?

i will also add that when i did get the remap, the guys said it already had a crazy map on it and that they actually had to level out ratios so it has been tampered with before and unfortunately i didnt see any gain from the remap, but i did get the dpf gutted and now it sounds like its got a dump valve!
 
You haven't had the EGR deleted, you have just had the software deleted.
When fully deleting the EGR you remove the unit and replace it with a pipe from Darkside, Allard, etc

This would get rid of any noise from it as you would just have a straight piece of pipe with no internals, but you also loose the ASV.

I find that you do loose a bit of mpg in winter when it's really cold as the car obviously takes a bit longer to warm up, but for the good it does you turbo by stopping it getting clogged up it's worth it in my eyes.
 
Yeah but don't people use blank kits aswell?

Or because mine is damaged is it the case of fit a new egr or to have the full thing replaced with a pipe kit ?
 
Basically you're just stopping the ECU opening/closing the valve in software. Depending on the ECU the tuner can be either do that by flattening EGR map so the valve is constantly set in the closed position, or, in the case of a lot of ECU's where they will still throw a fault code when the valve is electrically disconnected, its quite often a simple switch in the ECU software for EGR on/off. Once set to off all the EGR maps will be ignored.

As above ideally you also need to remove the valve as well if the valve had a problem to start with. :)
 

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