Not another Nogaro!!!

IPG

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Not many of these guys down in Australia let alone this colour.

Just creating a picture thread as I get things nearing completion aesthetically.

#teamnogaro

Enjoy

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Ultra wide angle blue/heated aspherical wing mirrors.

No second thought on installing these!!!

 
I wanted all black wheel bolt covers but i stuffed up the plastidipping job and it lifted in a couple of sections next to the centre logo.

So i went to peel it off to start again and ended up with this "mistake"

P1300963
 
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- was a little icy tonight in Melbourne

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- found me a nice little slip lane (complete with striped ground)

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- top down

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- then old mate Bumblebee comes along

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- calling it a night
 
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Just to log my car's work history

cleaning of the suction pipe
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booooooo standard internals! (at least it's super clean PLUS needed to flush out the semi synthetic that the last owner got his mechanic to put in last the last service ... tsk tsk tsk)
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all gunk removed from sump & looking very fresh
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had a bit of intermittant coolant leakage... was very weird because it wouldn't happen when the car was running

turns out it was coming from the after run pump. So i removed the bracket and lifted it out the engine bay. The unit is still in tact and motor is still running so I opened it up and saw
- it's a big magnet (the rusted looking thing)
- coolant only runs through the top part of the unit
- there's an o-ring that was the suspect!

Pump1


- there's the o-ring that seals the coolant from leaking! 2mm thick, 23mm ID
Pump2


Pump3


I guess they need changing after a while! Only cost $4AUD
 
Nogz had a bit of a get together with some friends

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had a bit of intermittant coolant leakage... was very weird because it wouldn't happen when the car was running

turns out it was coming from the after run pump. So i removed the bracket and lifted it out the engine bay. The unit is still in tact and motor is still running so I opened it up and saw
- it's a big magnet (the rusted looking thing)
- coolant only runs through the top part of the unit
- there's an o-ring that was the suspect!

View attachment 100341

- there's the o-ring that seals the coolant from leaking! 2mm thick, 23mm ID
View attachment 100340

View attachment 100342

I guess they need changing after a while! Only cost $4AUD

Hi, So for me - this device is regularly running when the engine isn't - and earlier today when I was adjusting my headlights with ignition on, it started running (albeit a bit weakly) even though the engine had not even been started for 3 days? I have in the past unplugged it thinking it would flatten the battery as it was running for ages. Is this something I should consider servicing in the same fashion as you have?

Thanks
 
Literally fantastic!!!

It was a great night out! Small but mighty crowd :)

Hi, So for me - this device is regularly running when the engine isn't - and earlier today when I was adjusting my headlights with ignition on, it started running (albeit a bit weakly) even though the engine had not even been started for 3 days? I have in the past unplugged it thinking it would flatten the battery as it was running for ages. Is this something I should consider servicing in the same fashion as you have?

Thanks

I serviced my o-ring because it was leaking. Does yours leak?

This pump is supposed to run for ~10 minutes when you turn the ignition on and then run for about 10 minutes after ignition off. I believe it feeds coolant to the turbo pre and post engine running to ensure better cooling of it and protection. Sounds like you have nothing to worry about. If you are concerned maybe check to see if it is turning off after 10 minutes? Flick ignition to on, after run pump should go, read a book or catch some Pokemon for about 10 minutes and come back to see if it is still running or has turned off. Should be off (or wait another couple minutes and it should turn off)
 
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arh okay thanks - that sounds about right - the reason I didn't think it was cooling the turbo as someone said something about this type of thing not being allowed maybe it was that the turbo isn't allowed to continue to run without the engine running but the water circulating is allowed? this must be why it is both oil and water cooled.
 
Do you have original turbo K04 or different one?
 
It is kind of like a turbo timer (illegal in Australia too) but I think with turbo timers the engine is still running? With this it is engine off - only the pump is running
 
Do you have original turbo K04 or different one?

A wreck of an original K04

It is kind of like a turbo timer (illegal in Australia too) but I think with turbo timers the engine is still running? With this it is engine off - only the pump is running

oh I see - yes that was what I was thinking of which are not allowed.
 
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wreck = from a crashed car or a car at a junkyard or a parts car
 
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its a "wreck" because it has a cracked hotside and the coldside turbo wheel has a little in / out movement - I cleaned the hot side with Mr Muscle when replacing head gasket and adding the 3inch downpipe. I was tempted to get a service kit but you have to remove the turbo to fit it and then adjust the actuator properly and replace all the oil feed lines. then if you do all that you may as well replace the turbo in its entirety but if you do that you need to change the oil pump and oil pick up, but to do that I need to take the sump off and to do that I will need to drill off those 3 impossible to reach and always rounded off and seized sump bolts, but if I took the sump off with the head also off I may as well change the rods and if I do that I may as well get new pistons and a rebore etc

he swallowed a spider to catch the fly...

its easier to just admit the turbo is a wreck :D
 
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HAHAHAHAHAHHA

omg that was like over catasrophising to the max!!! It is a slippery slope and sometimes you just gotta bite the bullet ;)

you can always get a service kit as long as the wheels haven't been damaged... which it sounds maybe it has as i understand it the k04 shouldn't have any in/out movement. sure the turbine cannot be as shagged as this

look at the inducer depth...
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look at it there... ummm... oops!???
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But yeah i guess to do it PROPERLY it is recommended to replace the lines. I did have a go at this myself - you find "tricks" to accessing the bolts and nuts that you need to without having to fully remove everything!!!
 
arh okay thanks - that sounds about right - the reason I didn't think it was cooling the turbo as someone said something about this type of thing not being allowed maybe it was that the turbo isn't allowed to continue to run without the engine running but the water circulating is allowed? this must be why it is both oil and water cooled.

Turbo timers are illegal in the UK as they keep the engine running unattended to 'cool down' the engine/turbo... the after run pumps doesn't require the engine to be running and circulate coolant through the turbo to help cool it down

<tuffty/>
 
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Turbo timers are illegal in the UK as they keep the engine running unattended to 'cool down' the engine/turbo... the after run pumps doesn't require the engine to be running and circulate coolant through the turbo to help cool it down

I don't think they are illegal as such,but it is illegal to leave your car with the engine running,unattended.I had one fitted to my last car and had no problems but I always sat in the car until it switched off.
 
I don't think they are illegal as such,but it is illegal to leave your car with the engine running,unattended.I had one fitted to my last car and had no problems but I always sat in the car until it switched off.
semantics... buying and owning one is not illegal... using one in this manor commits an offence

<tuffty/>
 
its a "wreck" because it has a cracked hotside and the coldside turbo wheel has a little in / out movement - I cleaned the hot side with Mr Muscle when replacing head gasket and adding the 3inch downpipe. I was tempted to get a service kit but you have to remove the turbo to fit it and then adjust the actuator properly and replace all the oil feed lines. then if you do all that you may as well replace the turbo in its entirety but if you do that you need to change the oil pump and oil pick up, but to do that I need to take the sump off and to do that I will need to drill off those 3 impossible to reach and always rounded off and seized sump bolts, but if I took the sump off with the head also off I may as well change the rods and if I do that I may as well get new pistons and a rebore etc

he swallowed a spider to catch the fly...

its easier to just admit the turbo is a wreck :D
I think I understand now, thank you ;)
 
I wanted all black wheel bolt covers but i stuffed up the plastidipping job and it lifted in a couple of sections next to the centre logo.

So i went to peel it off to start again and ended up with this "mistake"

View attachment 94395
Italian tyres :) "Cinturato" means bies belted in italian, did you choose it because you need strong sidewall? If yes, Bridgestone Potenza S001 are very strong aswell :)

PS:

What brakes type did you adopted? I need change discs and pads sure, but it's a good opportunity to change calibers and hoses too. Thank you.
 
I have the Porsche 986 4-pot brakes on the front :)

Maybe you have plenty of those "wrecking" in Italia - could be a very good/cheap option for you especially if you are thinking of more power in the future.
 
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Thank you a lot :) So Porsche 986 4-pot brakes are the best choice?
 
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No I didn't, thank you about link :)
 
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stripping an AGU head - bit fiddly

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trying to be organised LOL

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no bends so far

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All valves out, removed seals and spark plugs. Head off for a pressure test *fingers crossed* hope all goes well

IMG 0741
 
Hi Ian, why would you use an AGU's head? That engine has 150 PS only, right?
 
head has checked in as good and usable (can't believe how much crap was on there)

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- next step... valve guides - so i am seeing two part numbers which is annoying

058103415 and 058103419

same same but different?

what about stock VS IE ones?

I was looking at the supertech ones but have been informed that they are shorter hence won't give the valve as much support so would probably need servicing after 50,000k's rather than the stock option that would be good for another 100,000k's

opinions please?
 
The engines output isn't governed by its cylinder head.

The AGU is largeport

the heads are interchangeable with the 1.8t's and the large port (VS the small port on BAM/AMK) allows for better flow for bigger than k04 turbos

Info and pictures on large vs small port
Thank you very much both, I didn't know about this. I don't understand why BAM has large valve intake instead AGU has small one, I would bet on opposite choice before read your post.
 
Last edited:
Thank you very much both, I didn't know about this. I don't understand why BAM has large valve intake instead AGU has small one, I would bet on opposite choice before read your post.


Other way around :)

BAM/AMK is the small port intake
 
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