Very successful day today. Dropped my car off this morning to a VAG specialist near me as I needed to get my tracking sorted after droping the subframe during my engine rebuild. At the same time I asked them to change my inner CV boot as my CV boot tool has broken after 1 use!!!
So with the car now able to go straight and feeling tight I decided i'd do some VCDS data logging for the first time since the rebuild.
So set off with my trusty co pilot Tam manning the laptop and keeping an eye on data while I kept my eye on the road
First up was a run as the car was to see how she was performing and to also try and figure out why my WMI was causing the car to hesitate when it came in.
My revo stage2 settings were boost 7 (about 20psi) and timing 5, which is how it left Bill's in January when it made 275bhp and 307lbft. I did all my logs in 3rd gear from 2k - redline where road and traffic permitted. Anyway I could feel the car hesitating when WMI came in so we looked at the data to see if anything stood out:
Nice g/s reading of 228 (285bhp on the MAF calculation) and some light retardation but nothing major. I've also added the sum for EFR on the far right of each spreadsheet so I can see how the fuelling is.
So none the wiser, we disconnected the WMI pump and set off again to see if there was any difference:
Pretty much the same story, g/s of 229 and some minor retardation.
I plugged the WMI back in and decided to bring it in full blast at 12psi. This solved the issue. The car must have been holding back because it didn't have enough WMI and so was trying to go then hesitating. It feels much smoother and stronger now.
With the WMI now sorted, I wanted to see what sort of AITs and EGTs I was getting. The ambient temp was 14.5 degrees Celsius.
As you can see the AITs are nice, ranging from 6 - 10 degrees above ambient on boost. The EGTs weren't too bad until full chat when I did see some nasty figures of 960 degrees
Next we decided to fiddle with the revo settings. I did manage 1 run at Bill's with the boost at 8 (about 25psi) and the timing dropped down to 4 and it put out the same bhp but 329lbft which was pretty staggering. At the time I had standard rods so I asked Bill to put it back down to 20psi.
Went and did a run like this:
for an extra 5psi I got 1 extra g/s of airflow and hotter EGTs. Also the WMI hesitation was back. I'm using the smallest nozzle and it obviously wasn't up to the job of 25psi whereas it was more comfortable at 20psi. The car felt faster and stronger with timing on 5 and boost on 7 so we reverted it back.
The turbo clearly cant flow any more the 230g/s so there's no real point in me running the boost any higher then 20psi.
I think I've got my baseline to start playing with the ignition timing in unisettings now so I'm just after some advice and guidance from Bill, Tuffty, Welly etc as to where to begin. I'm assuming the fuelling looks ok to everyone? I thought it might be a touch lean on boost but nothing major.
Anyway I look forward to some responses.