Well, I managed to ocupy myself yesterday afterall, as it often the case, nothing goes exactly to plan!
it was minus 3.5 when I went outside to work on the car, it didn't look like fun at all!
And it wasn't! First job was to fit my new metal water pipe.
I offered it in, with plenty of washing up liquid on the rubber O-ring to help it into the block, and it just fell into the hole. O-ring clearly past it. ******. I also noticed that the pipe had been bent when it was removed. again, not cool.
A trip to two motorfactors came up with nothing, so I went to Wickes and bought a pack of assorted O-rings. One was a close match, but it wasn't as tight on the fitting as I'd like, so another trip to Halfords, and Bingo! A perfect fitting O-ring
2 old perished ones on the left, 2 new halfords ones in the middle, fractionally larger Wickes one on the right.
This worked well, I had to lube it up and use a bar to lever the pipe into the hole in the block, so I'm confident it'll seal nicely, unlike before.
I came up trumps with the heater connections at TPS too, so I chucked them on for a quick win
Many years ago, when I paid someone else to fit a turbo for me, a hose above the alternator had split and was leaking, so for the past 3 years it's been bodged with some slightly kinked blue silicon. I've now replaced that with a 90 degree 16mm bend, and it's all a lot more sound now:
Cooling system sorted. Happy days.
Now for the dodgy bit
I had to replace the gasket and half moon under the cam chain tensioner, for which I bought a hand Sealey tool that Tufty told me about.
I tested this out on my spare head and it worked perfectly, so I moved onto my head to do the same
Now the bad news:
This bit snapped off the tensioner!
ARGH!
I have no idea why this happened, I was VERY careful to make sure the tool went down inside the two tabs, yet half way through tightening the tool up to compress the tensioner, it just fell off!
Is this is serious problem? It doesn't look like the tensioner touches this tab during operation, and I'd think from looking at it that it'll be fine to continue without replacing it.
Anyone got any thoughts on that?
I decided to carry on anyway, on the grounds that it's 2 minutes to whip the rocker cover off if I DO have to do anything about the broken tab, so.....
Cam cover went back on:
Billet adapter went on with some RTV to seal it, and threadlock on the grub screws:
Finished piping up the final bits of the cooling system, all connected and done now:
I had to make up a new plug for my deleted PCV port under the inlet, when I took it all apart I found the cheap hose I'd used before had split, so this time I used some 3 ply silicon, with a fine thread M10 bolt smeared in RTV to seal it.
I went to look for my little 1/4 drive screw driver tool from my socket set, and couldn't find it anywhere. Most annoying because it's perfect for doing up all the jubilees on the inlet. Spent almost an hour searching to no joy.
ARgh.
Bolted the inlet up:
Then found this ****** hiding inside the fan!
Fitted the throttle cable, but it looked properly scabby:
So I decided to wrap the whole outer sheath in heat resistant Loom tape, so it now looks like new. DIdn't get pics at this stage, as it got dark!
More to come later hopefully. If anyone could give me a sensible opinion on that tensioner I'd be very grateful!