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  1. #1
    Reverse Gear

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    2.0T FSI won't start

    hey guys my jetta mk5 won't start all of a sudden. I am getting the following 2 codes.

    000568 - Manifold Pressure / Boost Sensor (G31): Signal too High
    P0238 - 001 - Upper Limited Exceeded
    008852 - Fuel Pressure Regulator Valve (N276) : Open Circuit
    P2294 - 004 - No Signal/Communication - Intermittent


    Any thoughts on what could be the problem and where should I start looking?

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  3. #2
    6th Gear

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    ecu

    do u have a full vcds log?
    '02 TDi 130 Sport: Mods to date: BXP 160 conversion, EGR delete, Decat, Helix SMF fast road clutch, 312mm front rotors, full DIS , CC, Xenons.
    VCDS fully registered and happy to help.
    *Need a Spare Key or Remote? SKC retrieval? Clock/ECU swap or milage correction? I am fully insured to work on your vehicle! Offering a good deal and quality service to ASN members Nationwide!*

  4. #3
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    Here it is


    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: Malfunction 0010
    0F-Digital Radio -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: Malfunction 0010
    44-Steering Assist -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    62-Door, Rear Left -- Status: OK 0000
    65-Tire Pressure -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000

    -------------------------------------------------------------------------------
    Address 01: Engine Labels: 06F-907-115-AXX.lbl
    Part No SW: 1K0 907 115 S HW: 8P0 907 115 B
    Component: 2.0l R4/4V TFSI 0020
    Revision: 5BH16--- Serial number: VWX7Z0H124J1AO
    Coding: 0403010A18070160
    Shop #: WSC 00066 000 00000
    VCID: 366824867E1D6BAC

    2 Faults Found
    000568 - Manifold Pressure / Boost Sensor (G31): Signal too High
    P0238 - 001 - Upper Limit Exceeded
    008852 - Fuel Pressure Regulator Valve (N276): Open Circuit
    P2294 - 004 - No Signal/Communication - Intermittent
    Readiness: 0110 0101

    -------------------------------------------------------------------------------
    Address 03: ABS Brakes Labels: 1K0-907-379-MK60-F.lbl
    Part No SW: 1K0 907 379 AC HW: 1K0 907 379 AC
    Component: ESP FRONT MK60 0101
    Revision: 00H11001
    Coding: 0021122
    Shop #: WSC 00066 000 00000
    VCID: 73EEDD922DEF3E84

    No fault code found.

    -------------------------------------------------------------------------------
    Address 08: Auto HVAC Labels: 1K0-820-047.lbl
    Part No SW: 1K0 820 047 HJ HW: 1K0 820 047 HJ
    Component: Climatic PQ35 141 1010
    Revision: 00141028 Serial number: 00000000000000
    Shop #: WSC 00000 000 00000
    VCID: 73EEDD922DEF3E84

    2 Faults Found
    00229 - Refrigerant Pressure
    002 - Lower Limit Exceeded
    00898 - Control Circuit A/C compressor
    010 - Open or Short to Plus - Intermittent

    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. Labels: 3C0-937-049-30-M.lbl
    Part No SW: 3C0 937 049 AH HW: 3C0 937 049 AH
    Component: Bordnetz-SG H54 2202
    Revision: 00H54000 Serial number: 00000000885454
    Coding: 14058E234004150007140000001400000008730B5C00010000 0000000000
    Shop #: WSC 00066 000 00000
    VCID: 6FE6D1E241C71A64

    Part No: 1K1 955 119 E
    Component: Wischer 040308 021 0501
    Coding: 00038805
    Shop #: WSC 00066

    1 Fault Found
    00988 - Lamp for Brake Light; Right (M10)
    012 - Electrical Fault in Circuit

    -------------------------------------------------------------------------------
    Address 0F: Digital Radio Labels: 8E0-035-593-SIR.lbl
    Part No SW: 8E0 035 593 M HW: 8E0 035 593 M
    Component: SDAR SIRIUS H07 0150
    Revision: 00000000 Serial number: AUZ4Z7H0278782
    Coding: 0000000
    Shop #: WSC 00000 000 00000
    VCID: 336E1D926D6F7E84

    1 Fault Found
    02635 - Tuner Not Enabled/Activated
    000 - -

    -------------------------------------------------------------------------------
    Address 15: Airbags Labels: 1K0-909-605.lbl
    Part No SW: 1K0 909 605 AB HW: 1K0 909 605 AB
    Component: 6A AIRBAG VW8R 034 8000
    Revision: 05034000 Serial number: 003B6M04HPZ.
    Coding: 0013889
    Shop #: WSC 00066 000 00000
    VCID: 6CDCC6EE70D1E17C

    Part No: 1K0 959 339 F
    Component: BF-Gewichtsens. 007 0005

    No fault code found.

    -------------------------------------------------------------------------------
    Address 16: Steering wheel Labels: 1K0-953-549-MY8.lbl
    Part No SW: 1K0 953 549 BF HW: 1K0 953 549 BF
    Component: J0527 051 0100
    Coding: 0000021
    Shop #: WSC 00066 000 00000
    VCID: 77F6E982399752A4

    No fault code found.

    -------------------------------------------------------------------------------
    Address 17: Instruments Labels: 1K0-920-xxx-17.lbl
    Part No SW: 1K0 920 954 P HW: 1K0 920 954 P
    Component: KOMBIINSTRUMENT 3HL 1222
    Revision: V0002000 Serial number: VWX7Z0H124J1AO
    Coding: 0023203
    Shop #: WSC 05074 444 64667
    VCID: 39722FBA4F0384D4

    No fault code found.

    -------------------------------------------------------------------------------
    Address 19: CAN Gateway Labels: 1K0-907-530.lbl
    Part No SW: 1K0 907 530 L HW: 1K0 907 951
    Component: J533 Gateway H07 0052
    Revision: H07 01 Serial number: 220108F1001278
    Coding: E9807F070003021002
    Shop #: WSC 00066 000 00000
    VCID: 3064129E9C79459C

    No fault code found.

    -------------------------------------------------------------------------------
    Address 25: Immobilizer Labels: 1K0-920-xxx-25.lbl
    Part No SW: 1K0 920 954 P HW: 1K0 920 954 P
    Component: IMMO 3HL 1222
    Revision: V0002000 Serial number: VWX7Z0H124J1AO
    Shop #: WSC 05811 444 102991
    VCID: 39722FBA4F0384D4

    No fault code found.

    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver Labels: 1K0-959-701-MIN3.lbl
    Part No SW: 1K0 959 701 P HW: 1K0 959 793 L
    Component: J386 TUER-SG FT 1133
    Revision: 32008001 Serial number: 00000594088110
    Coding: 0001205
    Shop #: WSC 00066 000 00000
    VCID: 3B7E35B2453FB6C4

    1 Fault Found
    00932 - Electric Window Motor; Drivers Side (V147)
    005 - No or Incorrect Basic Setting / Adaptation

    -------------------------------------------------------------------------------
    Address 44: Steering Assist Labels: 1Kx-909-14x.lbl
    Part No: 1K1 909 144 M
    Component: EPS_ZFLS Kl.070 H08 1901
    Shop #: WSC 02069 000 90108
    VCID: 356A238A631B60B4

    1 Fault Found
    00778 - Steering Angle Sensor (G85)
    000 - -

    -------------------------------------------------------------------------------
    Address 46: Central Conv. Labels: 1K0-959-433-MAX.clb
    Part No SW: 1K0 959 433 CT HW: 1K0 959 433 CT
    Component: KSG PQ35 RDK 052 0221
    Revision: 00052000 Serial number: 00000000000000
    Coding: 13900F880186281B0904058FB0880F0488DCA0
    Shop #: WSC 00066 000 00000
    VCID: 840C0E4EF841893C

    Component: Sounder n.mounted

    Component: NGS n.mounted

    Component: IRUE n.mounted

    No fault code found.

    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass. Labels: 1K0-959-702-MIN3.lbl
    Part No SW: 1K0 959 702 P HW: 1K0 959 792 L
    Component: J387 TUER-SG BT 1133
    Revision: 32008001 Serial number: 00000082888221
    Coding: 0001204
    Shop #: WSC 00066 000 00000
    VCID: 3C7C36AE4031B1FC

    No fault code found.

    -------------------------------------------------------------------------------
    Address 56: Radio Labels: 1K0-035-1xx-56.lbl
    Part No SW: 1K0 035 180 L HW: 1K0 035 180 L
    Component: Radio DE2 016 0020
    Revision: 00016000 Serial number: VWZ4Z7H2187777
    Coding: 0010400
    Shop #: WSC 00000 000 00000
    VCID: 2952FFFABFA33454

    1 Fault Found
    00003 - Control Module
    014 - Defective

    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left Labels: 1K0-959-703-GEN3.lbl
    Part No SW: 1K0 959 703 Q HW: 1K0 959 795 J
    Component: J388 TUER-SG HL 1120
    Revision: 12006001 Serial number: 00000002782946
    Coding: 0001168
    Shop #: WSC 00066 000 00000
    VCID: 3E783CA6562DA3EC

    No fault code found.

    -------------------------------------------------------------------------------
    Address 65: Tire Pressure Labels: 3C0-959-433-65.lbl
    Part No SW: 1K0 959 433 CT HW: 1K0 959 433 CT
    Component: RDK 0450
    Revision: 00052000 Serial number: 00000000000000
    Coding: 0100101
    Shop #: WSC 00066 000 00000
    VCID: 840C0E4EF841893C

    No fault code found.

    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right Labels: 1K0-959-704-GEN3.lbl
    Part No SW: 1K0 959 704 Q HW: 1K0 959 794 J
    Component: J389 TUER-SG HR 1120
    Revision: 12006001 Serial number: 00000002793198
    Coding: 0001168
    Shop #: WSC 00066 000 00000
    VCID: 3F8641A25127AAE4

    No fault code found.

    End ---------------------------------------------------------------------

  5. #4
    6th Gear

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    are any of the ecus getting wet? Can you check the faulty engine sensors, or even unplug and try to start it. maybe clear the codes do the same codes come back?

    i have seen several ecus fried with some faults including the manifold pressure sensor fault you have. usually its the o2 sensor causing the issue though.

    where abouts are you based?
    '02 TDi 130 Sport: Mods to date: BXP 160 conversion, EGR delete, Decat, Helix SMF fast road clutch, 312mm front rotors, full DIS , CC, Xenons.
    VCDS fully registered and happy to help.
    *Need a Spare Key or Remote? SKC retrieval? Clock/ECU swap or milage correction? I am fully insured to work on your vehicle! Offering a good deal and quality service to ASN members Nationwide!*

  6. #5
    Reverse Gear

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    Thank you for your response, @udi A3!
    I am in Florida, Fort Myers.
    Is there a way I could check the ECU? Remove it and maybe take it to my local indy shop to test it?
    I have another ECU from VW Passat 2.0T
    Will it work?

  7. #6
    6th Gear

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    Are the ecu part numbers the same? Youd need to adapt it in and leave the sensors unplugged. You could inspect the jetta ecu for sign of fried chips etc?
    '02 TDi 130 Sport: Mods to date: BXP 160 conversion, EGR delete, Decat, Helix SMF fast road clutch, 312mm front rotors, full DIS , CC, Xenons.
    VCDS fully registered and happy to help.
    *Need a Spare Key or Remote? SKC retrieval? Clock/ECU swap or milage correction? I am fully insured to work on your vehicle! Offering a good deal and quality service to ASN members Nationwide!*

  8. #7
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    008852 - Fuel Pressure Regulator Valve (N276): Open Circuit
    P2294 - 004 - No Signal/Communication - Intermittent
    Readiness: 0110 0101

    That's your problem, it's not getting any fuel

  9. #8
    Reverse Gear

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    Should I just replace the High Pressure Fuel Pump?

  10. #9
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    I belive the sensor that's thrown the code to be only available as part of the pump sadly

  11. #10
    Reverse Gear

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    yeap, looks like you are right. I have a used oem pump, I will try to swap it and see what happens. Thank you

 

 

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