measuring blocks for boost and afm on passat?

@udi A3

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I know its not Audi but a guy round the corner from me is having limp mode issues possibly boost related. Ive logged 3 10 and 11, I think I can see requested boost graphs but lazy actual boost, however the labelling isnt great. Car is a y reg 1.9dt 100bhp passat

Also the afm values, I think im seeing expected value topping out at 850mg but the other reading never really makes it there.



Again im not 100% im reading blocks correctly. Yesterday the car felt flat all the time no turbo, n75 actuates in output tests. Today he Mr muscled and was a clear different but still limp mode.

There were a couple of fault codes
00741 brake pedal monitoring implausible signal
00575 intake manifold pressure 17-10 control difference intermittent

Any ideas?
thanks tom
 
Sorry just pulled the log off my other machine.



Chassis Type: 3B - VW Passat B5
Scan: 01 02 03 08 15 16 17 19 35 36 37 46 47 55 56 57 58 75 76 77


Mileage: 362470km/225228miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: Redir Fail!
Part No: 028 906 021 GL
Component: 1,9l R4 EDC 00SG 1446
Coding: 00002
Shop #: WSC 05314
VCID: 5FCD1DB7DD29DDE0786

3 Faults Found:
00741 - Brake Pedal Monitoring
27-00 - Implausible Signal
00575 - Intake Manifold Pressure
17-10 - Control Difference - Intermittent
17978 - Engine Start Blocked by Immobilizer
P1570 - 35-00 -
Readiness: N/A
 
I mean engine code {for example, ANZ}
Self diagnosis
Fault table
Notes:
  • [SIZE=-1]◆ [/SIZE]The fault table is listed according to the 5 digit fault code on the left.
  • [SIZE=-1]◆ [/SIZE]Before renewing components indicated as being faulty, check the wiring and connectors to these components as well as the earth connections using current flow diagram. This is particularly relevant if faults are output as "occurring sporadically" (SP).
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00513
Engine speed sender -G28
implausible signal
- G28 defective
- Distance speed sender/sender wheel too large
- Metal swarf on G28 or mounting pedestal loose
- Fault lamp lights up
- Increased idling speed
- Poor starting
- Engine runs rough
- Reduced output
- No indication on rev-counter
- Check G28
=>Page 23-36
no signal
- G28 defective
- Wiring open or short circuit
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00519
Intake manifold pressure sender -G71
implausible signal
- Charge pressure control solenoid valve (N75) defective
- Control unit defective
- Hose connections interchanged, not connected
- Reduced output
- Increased emission figures
- Check N75
=>Page 23-37
Short to positive
Short to earth
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00522
Coolant temperature sender -G62
Short to earth
- G62 defective
- Wiring short to earth
- Black exhaust when starting
- Engine pre-heating not operating
- Glow period always approx. 20 sec.
- Check G62
=>Page 23-43
Open circuit/ short to positive
- G62 defective
- Wiring open circuit or short to positive
Output on V.A.G 1551 printer
Possible causes of fault
Possible effects
Fault remedy
00527
Intake manifold temperature sender -G72
Short to earth
- G72 defective
- Wire has short to earth
- Engine pre-heating not operating
- Check G72
=>Page 23-51
Open circuit/short to positive
- G72 defective
- Open circuit or short to positive
00528
Altitude sender -F96
Open circuit/short to earth
- F96 defective
- Wiring open circuit or short to earth
- Black exhaust at altitude
- Check F96 => Page 23-40
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00532
Current supply
implausible signal
- Current supply relay terminal 30 (J317) defective
- Various running problems including engine will not start
- Check current supply for Diesel direct injection system control unit
=>Page 23-51
00539
Fuel temperature sender -G81
Short to earth
- G81 defective
- Wiring short to earth
- Increased emission figures
- Check G81
=> Page 23-56
Open circuit/short to positive
- G81 defective
- Wiring open circuit or short to positive
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00542
Needle lift sender -G80
Input open
- G80 defective
- Wiring open or short circuit
- Fault lamp lights up
- Engine runs rough
- Reduced output
- Increased emission figures
- Check G80
=> Page 23-63
Open circuit/short to positive
- G81 defective
- Wiring open circuit or short to positive
Short to earth
implausible signal
- G80 defective
- Injection system wiring to 3rd cylinder not OK.
- Fuel shortage
- Air in fuel system
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00550
Commencement of injection control
Control difference
- Commencement of injection valve (N108) defective
- Needle lift sender (G80) defective
- Fuel tank empty
- Fuel supply not OK., fuel shortage
- Air in fuel system
- Start of delivery not OK
- Engine runs rough
- Reduced output
- Poor cold start characteristics
- Increased emission figures
- Check N108
=>Page 23-24
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00553
Air mass meter -G70
implausible signal
- G70 defective
- Reduced output
- Black exhaust
- Check exhaust gas recirculation and air mass meter function
=>Page 23-83
Open circuit/short to earth
- G70 defective
- Wiring open circuit or short to earth
Short to positive
- G70 defective
- Wiring open circuit or short to positive
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00575
Intake manifold pressure
Control difference
- Solenoid valve for charge pressure control (N75) defective
- Hose connections interchanged, not connected
- Reduced output
- Check N75
=>Page 23-67
00625
Speed signal
implausible signal
- With electrical speedometer: no signal from speedometer (G21) / speedometer sender (G22)
- With mechanical speedometer: no signal from speed sender (G54)
- Indicated speed incorrect
- Check signal from G21, G22 or G54
=>Page 23-86
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00626
Glow period warning lamp -K29
Open circuit/short to earth
- Wiring open circuit
- Bulb defective
- Glow period warning lamp not functioning
- Check glow period warning lamp -K29
=> Current flow diagrams, Electrical fault finding and Fitting locations binder
- Short to earth
- Glow period warning lamp permanently on
Short to positive
- Short to positive
- Glow period warning lamp not functioning
Ouput on V.A.G 1551 printer
Possible causes of fault
Possible effects
Fault remedy
00668
Vehicle current terminal 30
Signal too small
- Current supply relay terminal 30 (J317) defective
- Engine will not start
- Various running problems including engine will not start
- Check Diesel direct injection system control unit current supply
=>Page 23-51
implausible signal
00671
CCS Switch -E45
undefined switch position
- E45 defective
- Wiring open/short circuit
- Cruise control system switched off
- Check cruise control system
=> Current flow diagrams, Electrical fault finding and Fitting locations binder
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00741
Brake pedal monitoring
implausible signal
- Brake light switch (F) defective
- Brake pedal switch (F47) defective
- Both switch positions not synchronised
- Fault lamp lights up
- Brake light defective
- Check F and F47
=>Page 23-47
00765
Modulating piston movement sender -G149
- Injection pump defective
- Wiring open/short circuit
- Fault lamp lights up
- Various running problems
- Engine stops
- Check G149
=> Page 23-59
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
00777
Accelerator position sender -G79
implausible signal
- G79 defective
- G79 incorrectly set
- Fault lamp lights up
- Increased idling speed
- Check G79
=> Page 23-18
Short to positive
- G79 defective
- Wiring short to positive
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01028
Fan relay -J323
Open circuit/short to earth
- Wiring open circuit
- Relay defective
- Fan run-on not functioning
- Check J323
=>Page 01-35, final control diagnosis
- Short to earth
- Fan runs permanently
Short to positive
- Short to positive
- Fan run-on not functioning
01044
Control unit incorrectly coded
- Invalid control unit coding
- Code control unit
=>Page 23-92
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01117
Load signal for alternator terminal DF
implausible signal
- Alternator defective
- Voltage regulator defective
- Engine pre-heating not operating
- Check alternator
=> Current flow diagram, Electrical fault finding and Fitting locations binder
01180
Engine/air conditioner cut-off electrical connection
Short to positive
- Short in the wiring
- Vehicle acceleration reduced, when air conditioner is switched on
- Check air conditioner compressor cut-in
=>Page 01-35, final control diagnosis
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01193
Low heat output relay -J359
Open circuit/short to earth
- Wiring open circuit
- Low heat output relay -J359 or high output relay -J360 defective
- Engine preheating not functioning
- Check J359 or J360
=>Page 01-35, final control diagnosis

- Short to earth
- Engine preheating permanently on
Short to positive
- Short to positive
- Engine preheating not functioning
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01237
Fuel cut-off valve -N109
mechanical fault
- N109 defective, leaking or sticking
- Reduced output
- Engine stops
- Check N109
=>Page 01-35, Final control diagnosis
Open/short circuit to earth
- N109 defective
- Wiring open circuit/short to earth
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01242
Control unit output stages
Open/short to positive
- All components activated by final control diagnosis
- Various running problems
- Engine stops
- Carry out final control diagnosis =>Page 01-35
Check wiring connections to control elements
Control unit defective if control elements OK.
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01262
Charge pressure control solenoid valve -N75
Open circuit/short to earth
- Wiring open circuit
- Solenoid valve defective
- Reduced output
- Charge pressure too low
- Check N75
=>Page 01-35, final control diagnosis
- Short to earth
- Reduced output
- Charge pressure too high
Short to positive
- Short to positive
- Reduced output
- Charge pressure too low
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01265
Exhaust gas recirculation valve -N18
Open circuit/short to earth
- Wiring open circuit
- Exhaust gas recirculation valve defective
- No exhaust gas recirculation
- Check N18
=>Page 01-35, final control diagnosis
- Short to earth
- Too much exhaust gas recirculation
- Reduced output, black smoke
Short to positive
- Short to positive
- No exhaust gas recirculation
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01266
Glow plug relay -J52
Open circuit/short to earth
- Wiring open circuit
- Glow plug relay defective
- Glow plug system not working
- Check J52
=>Page 01-35, final control diagnosis
- Short to earth
- Glow plug system permanently on
Short to positive
- Short to positive
- Glow plug system not working
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01268
Quantity adjuster -N146
Control difference
- Injection pump defective
- Wiring open/short circuit
- Fault lamp lights up
- Various running problems
- Engine stops
- Check N146
=>Page 23-61
Lower limit value
- Quantity adjuster incorrectly set
- Black smoke
- Rough idling
Upper limit value
- Quantity adjuster incorrectly set
- Jerking, poor performance
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
01269
Commencement of injection valve -N108
Open circuit/short to earth
- Wiring open circuit
- Commencement of injection valve defective
- Engine knocks at idling, because commencement of injection is constantly "advanced"
- Check N108
=>Page 01-35, final control diagnosis
- Short to earth
- Poor performance, because commencement of injection is constantly "retarded"
Short to positive
- Short to positive
- Engine knocks at idling, because commencement of injection is constantly "advanced"
V.A.G 1551 print-out
Possible causes of fault
Possible effects
Fault remedy
17978
Engine control unit blocked
- Immobilizer control unit defective/missing
- Engine will not start
- Match engine electronic control unit to the electronic immobilizer => Page 23-98
- Short in the communication wire
- Check electronic immobilizer:
=> Repair group 96; Servicing electronic immobilizer
- Incorrect coding
- Attempted manipulation
65535
Control unit -J248 defective
- Control unit internally defective
- Various running problems
- Engine stops
- Replace J248
 
Last edited:
Self diagnosis
Evaluating measured value blocks, engine code AFN
Display group 07 with ignition switched on (engine cold and not running)
→ Indicated on display
Read measured value block 7 ⇒
15.4 5C 15.9 5C 16.7 5C

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Fuel temperature
Approx. ambient temperature1)
OK
---
-5.6 °C
Short circuit or fuel temperature sender -G81 defective
- Check G81 => Page 23-56
In case of fault the measured value block indicates a fuel temperature of -5.6 °C
2 =
No display
---
---
---
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Intake air temperature

Approx. ambient temperature1)
OK
---
Approx. 136.8 °C
Intake manifold temperature sender -G72 defective
- Check G72 => Page 23-51
In case of fault the measured value block indicates a constant intake manifold temperature of
ca.136.8 °C
4 =
Coolant temperature
Approx. ambient temperature1)
OK
---
Large deviation from ambient temperature
Short circuit or coolant temperature sender -G62 defective
- Check G62 => Page 23-43
In case of fault the fuel temperature is shown alternately
1) Details of temperature specifications are not possible. When the engine is cold the fuel, intake air and coolant temperatures must equate approximately to ambient temperature. If a temperature deviates noticeably then the relevant sender must be checked.
Display group 00 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on display:
Read measured value block 0 ⇒
43 56 0 24 90 204 59 155 154 116

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
41...45
OK
---
2 =
Commencement of injection
0...88
OK
---
Above 88
- Continue with check in display group 04, => Page 01-87
3 =
Accelerator pedal position
OK
---
Above 0
- Continue with check in display group 02, display zone 2 => Page 01-83
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
4 =
Quantity injected
11...45
OK
---
Below 11 or
above 45
- Continue with check in display group 01, => Page 01-81
5 =
Intake manifold pressure
No specification1)
---
---
6 =
Atmospheric pressure
No specification1)
---
---
7 =
Coolant temperature
35...80
OK
---
Above 80
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Continue with check in display group 07, display zone 4 => Page 01-76
Display zone
Display on V.A.G 1551/1552
Possible cause(s) if fault
Fault elimination
8 =
Intake manifold temperature
50...182
OK
---
Below 50 or
above 182
- Continue with check in display group 07, display zone 3 => Page 01-76
9 =
Fuel temperature
91...201
OK
---
Below 91 or
above 201
- Continue with check in display group 07, display zone 1 => Page 01-76
10 =
Mass of air drawn in2)
69...135
OK
---
Below 69 or
above 135
- Continue with check in display group 03 => Page 01-84
1) Displays in display zones 5 and 6 must approximately be the same.
2) The measured values require the exhaust gas recirculation (EGR) to be switched on. The EGR is switched off after approx. 10 or 2 minutes at idling speed, therefore give burst on throttle or restart engine.
Display group 01 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on display
Read measured value block 1 "
840 rpm 6.5 mg/H 1.480 V 87.3 5C

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
861...945 rpm
OK
---
2 =
Quantity injected
2.2...9 mg/H
OK
---
Below 2.2 mg/H
Injection pump too rich
- Renew injection pump => Page 23-19
Above 9 mg/H
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Injection pump too lean
- Renew injection pump => Page 23-19
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Voltage from slide valve sender
1.45...1.90 V
OK
---
Below 1.45 V
Injection pump too rich
- Renew injection pump => Page 23-19
Above 1.90 V
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Injection pump too lean
- Renew injection pump => Page 23-19
4 =
Coolant temperature
80...110 °C
OK
---
Below 80 °C
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Display group 02 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on Display
Read measured value block 2 ⇒
840 rpm 0.0 % 0 1 0 88.4 5C

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
861...945 rpm
OK
---
2 =
Accelerator position
0 %
Accelerator pedal not operated: OK
---
1...100 %
Accelerator pedal position sender -G79 incorrectly adjusted or defective
- Check G-79 and adjust if necessary
=> Page 23-87
Wiring open circuit to G79
- Check wiring connections to G79
=> Page 23-89
3 =
Operating condition
010
OK
---
111
Air conditioning switched on
- Air conditioning switched off
4 =
Coolant temperature
85...110 °C
OK
---
Display group 03 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on display:
Read measured value block 3 "
840 rpm 290 mg/H 308 mg/H 54 %

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
861...945/min
OK
---
2 =
Mass of air drawn in (specified)
230...450 mg/H
OK
---
Above 450 mg/H
Engine too cold
- Run engine at increased speed, to warm up and repeat check.
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
230...450 mg/H
OK
---
Mass of air drawn in (actual)1)
Below 230 mg/H
Excessive exhaust gas recirculation
- Check exhaust gas recirculation and air mass meter function => Page 23-79
Unmetered air
- Check intake air system for leaks.
Above 450 mg/H
Engine too cold
- Run engine at increased speed, to warm up and repeat check.
Insufficient exhaust gas recirculation
- Engine running at idling speed for 10 min., give burst on throttle.
Air mass meter -G70 defective
- Check exhaust gas recirculation and air mass meter => Page 23-79
In case of fault the measured value block shows a constant air mass value of approx. 555 mg/H over the complete speed and throttle range.
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
4 =
Duty cycle from exhaust gas recirculation valve
10...90 %
OK
---
1) The measured values require the exhaust gas recirculation (EGR) to be switched on. The EGR is switched off after approx.10 or 2 minutes at idling speed, therefore give burst on throttle or restart engine.
Display group 04 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on Display
Read measured value block 4 ⇒
900 rpm 0.95 BTDC 1.25 BTDC 4 %

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
861...945 rpm
OK
---
2 =
Commencement of injection (specified)
2° ATDC...
4° BTDC
OK
---
Above 4° BTDC
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Commencement of injection (actual)
2° ATDC...
4° BTDC
OK
---
Above 4° BTDC
Engine too cold
- Run engine at increased speed to warm up and repeat check.
Injection pump positioned "early"
- Check and adjust commencement of injection dynamically => Page 23-24
Commencement of injection valve -N108 defective
- Check -N 108 => Page 01-35, final control diagnosis
Retarded 2° ATDC
Injection pump positioned extremely "retarded"
- Check and adjust commencement of injection dynamically => Page 23-24
Injection adjustment blocked
- Check -N108 => Page 01-35, final control diagnosis
Commencement of injection valve -N108 defective
4 =
Duty cycle from commencement of injection valve
2...95 %
OK
---
Display group 13 at idling speed (engine warm, coolant temperature not below 80 °C)
→ Indicated on display:
Read measured value block 13 ⇒
0.82mg/H -0.12mg/H 0.49mg/H


  • The injection system is equipped with an idling speed smooth running control. There may be power differences between the individual cylinders (component tolerances, jet drillings, compressions etc.) which are recognised and equalized via selective injected quantities.
    Recognition at idling speed is via the signal from the engine speed sender which delivers four signals per crankshaft revolution to the control unit. If the signals are delivered at the same rhythm then all cylinders work the same. If one cylinder is weaker then the crankshaft takes longer for the next half revolution. Conversely a more powerful cylinder accelerates the crankshaft so less time is taken.
    If the control unit recognises a difference, then the relevant cylinder is given more or less fuel, until the engine runs evenly again.
    The measured value block displays the injected quantity differences of the individual cylinders compared with No. 3 cylinder that is required to ensure an even engine idling speed.
    +... mg/H: The relevant cylinder is less powerful than No. 3 cylinder and is therefore supplied with more fuel.
    -... mg/H: The relevant cylinder is more powerful than No. 3 cylinder and is therefore supplied with less fuel.
Display group 00 at full throttle (test drive in 3rd gear, coolant temperature not below 80 °C)
Notes:
  • [SIZE=-1]◆ [/SIZE]When testing, accelerate vehicle at full throttle.
  • [SIZE=-1]◆ [/SIZE]The measured values must be printed out or read (2nd person required) when the revolutions reach 3,000 rpm.
→ Indicated on display
Read measured value block 0 ⇒
148 157 255 123 91 205 68 151 157 154

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
136...150
OK
---
Above 190
Revolutions too high, engine governed
--
2 =
Commencement of injection
138...188
OK
---
Below 138
- Continue with check in display group 04, => Page 01-93
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Accelerator pedal position
255
OK
---
Below 255
Not at full throttle
- Repeat check at full throttle.
4 =
Quantity injected
192...215
OK
---
Below 192
- Continue with check in display group 08, => Page 01-95
5 =
Intake manifold pressure
180...245
OK
Below 180 or
above 245
- Continue with check in display group 11, => Page 01-99
6 =
Atmospheric pressure
No specification
---
---
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
7 =
Coolant temperature
35...80
OK
---
Above 80
Engine too cold
- Continue with check in display group 07, display zone 4 =>Page 01-76
8 =
Intake air temperature
50...182
OK
---
Below 50 or
above 182
- Continue with check in display group 07, display zone 3 =>Page 01-76
9 =
Fuel temperature
91...201
OK
---
Below 91 or
above 201
- Continue with check in display group 07, display zone 1 => Page 01-76
10 =
Mass of air drawn in
225...255
OK
---
Below 225
- Continue with check in display group 10, display zone 1 => Page 01-97
Display group 04 at full throttle (test drive in 3rd gear, coolant temperature not below 80 °C)
Notes:
  • [SIZE=-1]◆ [/SIZE]When testing, accelerate vehicle at full throttle.
  • [SIZE=-1]◆ [/SIZE]The measured values must be printed out or read (2nd person required) when the revolutions reach 3,000 rpm.
→ Indicated on display:
Read measured value block 4 "
3100 rpm 105 BTDC 105 BTDC 80 %

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
2850...3150/min
OK
---
2 =
Commencement of injection (specified)
8...12 ° BTDC
OK
---
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Commencement of injection (actual)
Approx. commencement of injection (specified)
OK
---
For large differences between specified and actual (approx. 5 ° crank angle)
Commencement of injection valve -N108 defective
Injection pump positioned incorrectly
Air in fuel system
- Check -N108 => Page 23-24
Check fuel supply system
4 =
Duty cycle from commencement of injection valve
60...98 %
OK
---
Below 60 or
above 98 %
Commencement of injection valve -N108 defective
- Check -N108 => Page 23-24
Check fuel supply system
Display group 08 at full throttle (test drive in 3rd gear, coolant temperature not below 80 °C)
Notes:
  • [SIZE=-1]◆ [/SIZE]When testing, accelerate vehicle at full throttle.
  • [SIZE=-1]◆ [/SIZE]The measured values must be printed out or read (2nd person required) when the revolutions reach 3,000 rpm.
→ Indicated on display
Read measured value block 8 ⇒
3290 rpm 38.4 mg/H 35.2 mg/H 35.7 mg/H

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
2850...3150 rpm
OK
---
2 =
Quantity injected (driver's requirement)
43...45 mg/H
OK
---
Below 43 mg/H
Not full throttle
- Repeat check at full throttle.
Accelerator pedal position sender -G79 incorrectly adjusted or defective
- Check G-79 and if necessary adjust
=> Page 23-87
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Quantity injected (torque map)
40...42 mg/H
OK
---
Below 40 mg/H
Speed too high or too low
---
4 =
Quantity injected (opacity map)
38.5...44 mg/H
OK
---
Below 38.5 mg/H
Mass of air drawn in too low
- Check exhaust gas recirculation and air mass meter function
=> Page 23-79
Quantity of exhaust gas recirculated
- Check exhaust gas recirculation and air mass meter
=> Page 23-79
Display group10 at full throttle (test drive in 3rd gear, coolant temperature not below 80 °C)
Notes:
  • [SIZE=-1]◆ [/SIZE]When testing, accelerate the vehicle at full throttle.
  • [SIZE=-1]◆ [/SIZE]The measured values must be printed out or read (2nd person required) when the revolutions reach 3,000 rpm.
→ Indicated on display:
Read measured value block 10 "
830 mg/H 1030 mbar 1850 mbar 100 %

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Mass of air drawn in (actual)
850...1050 mg/H
OK
---
Below 850 mg/H
Speed too low or too high
- Read off specification at 3000 rpm.
Charge pressure too low
- Check charge pressure control
=> Page 23-67
Air mass meter defective
- Check exhaust gas recirculation and air mass meter function
=> Page 23-79
In case of fault the measured value block shows a constant air mass value of about 550 mg/H over complete speed and throttle range
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
2 =
Atmospheric pressure (air pressure)
No specification
---
---
3 =
1700...2500 mbar
OK
---
Intake manifold pressure (charge pressure)
Below 1700 mbar
Charge pressure control defective
- Check charge pressure control
=> Page 23-67
Turbocharger defective
Above 2500 mbar
4 =
100 %
OK
---
Accelerator pedal position
Below 100 %
Not full throttle
- Repeat check at full throttle.
Accelerator pedal position sender -G79 incorrectly adjusted or defective
- Check G-79 and if necessary adjust
=> Page 23-87
Display group 11 at full throttle (test drive in 3rd gear, coolant temperature not below 80 °C)
Notes:
  • [SIZE=-1]◆ [/SIZE]When testing, accelerate the vehicle at full throttle.
  • [SIZE=-1]◆ [/SIZE]The measured values must be printed out or read (2nd person required) when the revolutions reach 3,000 rpm.
→ Indicated on display:
Read measured value block 11 "
3340 rpm 1830 mbar 1850 mbar 68 %

Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
1 =
Engine speed
2850...3150 rpm
OK
---
2 =
Charge pressure (specified)
1900...2000 mbar
OK
---
Display zone
Display on V.A.G 1551/1552
Possible cause(s) of fault
Fault remedy
3 =
Charge pressure (actual)
1700...2500 mbar
OK
---
Below 1700 mbar
Charge pressure control defective
- Check charge pressure control
=> Page 23-67
Turbocharger defective
Charge pressure hose not connected to control unit
- Connect charge pressure hose
Above 2500 mbar
Turbocharger defective
- Check charge pressure control
=> Page 23-67
4 =
Duty cycle from charge pressure control valve
45...94 %
OK
---
 
00575 - Intake Manifold Pressure
17-10 - Control Difference - Intermittent

Check charge pressure control:
When the charge pressure is measured during a test drive, a second person is required, for reasons of safety, to operate the fault reader!!!
  • select engine electronics control unit (address word 01); selection is carried out with engine idling
  • [SIZE=-1] [/SIZE]Input 08 for "Read measured value block" function
  • [SIZE=-1] [/SIZE]Press keys 0, 1 and 1 for Display Group 11
  • Read measured value block 11 "
    840 rpm 938 mbar 978 mbar 92 %
    Accelerate vehicle in 3rd gear from about 1500 rpm using full throttle{test drive ,you need driver!!!}
    Read measured value block 11 "
    3090 rpm 1866 mbar 1917 mbar 62 %
 
00575 - Intake Manifold Pressure
17-10 - Control Difference - Intermittent

Check charge pressure control:
When the charge pressure is measured during a test drive, a second person is required, for reasons of safety, to operate the fault reader!!!
  • select engine electronics control unit (address word 01); selection is carried out with engine idling
  • Input 08 for "Read measured value block" function
  • Press keys 0, 1 and 1 for Display Group 11
  • Read measured value block 11 "
    840 rpm 938 mbar 978 mbar 92 %
    Accelerate vehicle in 3rd gear from about 1500 rpm using full throttle{test drive ,you need driver!!!}
    Read measured value block 11 "
    3090 rpm 1866 mbar 1917 mbar 62 %

This is what i did, the mbar figures though, which is actual boost and which is requested? In my graphs the first figure appears to be the requested, and the figures are always a lot higher, peeking out to a flat line, and the second set when plotted would suggest a very lazy turbo. Maybe the N75, but it was activating ok with output tests. Maybe the pipework.

Im not sure on the engine code sorry. its the older style 1.9 tdi though doesnt look like a PD engine.
 
value block 11 "
3340 rpm 1830 mbar 1850 mbar 68 %

Display zoneDisplay on V.A.G 1551/1552Possible cause(s) of faultFault remedy
1 =
Engine speed
2850...3150 rpmOK---
2 =
Charge pressure (specified)
1900...2000 mbarOK---

Display zoneDisplay on V.A.G 1551/1552Possible cause(s) of faultFault remedy
3 =
Charge pressure (actual)
1700...2500 mbarOK---
Below 1700 mbarCharge pressure control defective- Check charge pressure control
=> Page 23-67
Turbocharger defective
Charge pressure hose not connected to control unit- Connect charge pressure hose
Above 2500 mbarTurbocharger defective- Check charge pressure control
=> Page 23-67
4 =
Duty cycle from charge pressure control valve

All you have here are: -}
3 =
Charge pressure (actual)
take a test drive as mentioned above, and save the logs value block 11
45...94 %OK---

your engine code is AFN
 
check the boost pressure when driving in the channel 11, on the 3rd gear at engine speeds around 3200 rpm.{ Attache}
Also chanel 10 {air mass meter }
Replace the stop light sensor, it can also cause a loss of power.

boost pressure and air flow meter is measured during the driving gear 3, as defined above.
Measurements at idle do not make sense, because the motor is not loaded.

is the n75 valve clicks that does not mean that it is good. N75 breaks down in such a way that closes after some time while driving, mostly as the coil heats up.
It is not possible to verify it 100 percent , but for sure you can swap from the car in which there is no problem with loss of power
 
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