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To change Discs and Pads (Front S3 Calipers) - From experience
-Jack Car etc.
-Remove wheel and disconnect wear indicator if fitted.
-Remove pop on covers then Guide Pins (7mm Hex / Allen key) - this free's caliper from caliper carrier.
-Remove Pads (just pulls out from piston should make sense after looking at the new ones) - Support Caliper from suspension spring (a few long cable ties is useful or string etc)
-Remove bleed cover, attach bleed hose or anything to catch fluid coming out (its not nice stuff so you don't really want it on your hands)
-Loosen bleed bolt - push in caliper (large G clamp or caliper winder can be used - worth buying the tool especially if your doing the rears at some point - it's only £10 ish from halfrauds)
-Re tighten bleed bolt as soon as piston is pushed back in.
-Remove caliper Carriers (Two 18mm bolts - remove pad wear indicator connector to make life easier)
-Remove retaining Screw on disc - this WILL be a bitch if you have luck like me! Make sure you use the correct screw bit and soak in WD40 before trying seriously if stuck needed a lot of force to get mine to budge - quite common for bolts to snap. one broke off in the hub so I had to resort to making a new screw thread opposite on the hub. Shouldn't be this bad most of the time though.
You should now be able to replace both the disc and the pads if you follow the reverse - may be worth buying new disc screws from audi but the new ones will be torx (much better).
Nothing needs replacing but it's worth checking the seals on the pistons and giving everying a good clean then using copper grease on the sliding sections (the surfaces where the ends of the pads touch the calipers is the key one - along with cleaning the guide pins and regreasing them) Also worth having some break cleaner handy if you get anything you shouldn't on the discs - like your manky greesy hands!
Doing the fluid has been discussed a lot but everyone (pretty much) seems to recommend getting it done by a garage if it needs changing as it's a lot of effort and to do the job right you really need the VAG tools to empty and refill the ABS pump etc.
If you've got any other questions let me know - I've spent a long time buggering around with the front brakes and suspension over the last two months.
It's a good sense of achievement when you get it done - IMO! /ubbthreads/images/graemlins/woohoo.gif
PS -
www.eurocarparts.com and
www.vwspares.co.uk are good for parts.
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So parts that I need then:-
Caliper wind-up tool
Brake cleaner
Copper grease
Gloves
Bleeding kit?
Anything else?
What torque does this disk retaining screw need to be set at?
Cheers
AL