Got a set of facelift lights delivered this week so today i had a shot of fitting them,
my car is pre-facelift so i went to machinne mart and got a 4.5" grinder and some thin cutting disks to get rid of the lip on the pfl wing. I'd never used a grinder before and it was quite surprising how easily the disks cut through the wing!
you basically have to take the bumper off then trim the lip down as much as you can. After that it's a case of priming and painting the bare metal to prevent rust then you can move onto the wiring.
I hate wiring, and i always avoid it where possible. I decided that i didnt fancy cutting and soldering incase i had to get the lights out again so decided to use the loom inside the old headlamps and transfer this into the facelift units - here's a step by step:
-take the old light unit out - twist the wiring connector with mole grips to free it from it's housing. you'll then need to strip the lamp to get the wiring out. Remove all the little metal clips that hold the lense onto the plastic body then remove the lense. Remove the plastic reflector that sits behind the lense then you'll need to wind out the adjuster to get enough clearance to get the wiring plug out.
- once the harness is out you'll need to remove the black wire (live for fogs), to do this stick a flat blade screwdriver in the 2 recesses in the connector and move the purple piece forwards which will allow you to remove the pin from the block. while your'e in there swap the yellow and white terminal pins - i couldn't get the wires to stretch without doing this.
- next remove the harness from the new lights - this is easy in comparison.... once out use a terminal wiring tool to free the 3 wires for the height adjusters from the connector block.
- next you're going to cut some holes in the backing plate that the square wiring block was in, i used a hole cutter which gave me a push tight fit, but i will silicone this up tommorow, the gaps are not very big.
- all you have left is the wiring for the motor which is different colours but i will just be shoving the male pins into the female terminal block and shrink wrapping when i figure out the correct colours.
there you go....
next i will be ordering some hid's (and of course all the associated gubbins), any tips on what voltage and 'k' rating and any good suppliers would be great.