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  1. #41
    Mike.M's Avatar
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    What car is that gasket off then......thought they were all the same.
    Mike

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  3. #42
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    Yup more detail needed please jbs!
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  4. #43
    wesmaster's Avatar
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    I offer the service of EGR deletion via a remap as well as DPF deletion (for track use only ;-)
    Maps are written by Mobile ECU remaps.
    Cheers.
    Wesmaster

  5. #44
    Mike.M's Avatar
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    Bit of research and it's of the mk3 Ibiza.

    Part number 028131547B

    Ordering mine on Monday from TPS. It's a gasket with a smaller hole to restrict the exhaust gases but still keep the EML light off.

    Link to what the gasket looks like PD170 Stuttering Problem solved - Skoda Octavia II - BRISKODA.net - The Skoda Forum and Community
    Last edited by Mike.M; 15th September 2012 at 21:14.
    Mike

  6. #45
    Rick @ Unicorn Motor Dev.'s Avatar
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    Quote Originally Posted by Funkyfin2000 View Post
    sadly they are not interested, tried but the car is too old for them to want to do anything with it.

    I see mentioned above, that someone in Stockport can take it out for £95, is that with someone elses map? If not, the EGR is going back on!
    That is ourselves, and yes we can do it no problem! Noone elses map, it is written by myself. Send me a PM and i can give you a call and can explain all

    Rick
    Unicorn Motor Developments. Bespoke Calibration and Remapping Services
    www.unicornmotordevelopments.com

  7. #46
    scottshere's Avatar
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    Intersted to see if this works
    Keeping the light off and still getting an improvement


    Quote Originally Posted by mjmallia View Post
    Bit of research and it's of the mk3 Ibiza.

    Part number 028131547B

    Ordering mine on Monday from TPS. It's a gasket with a smaller hole to restrict the exhaust gases but still keep the EML light off.

    Link to what the gasket looks like PD170 Stuttering Problem solved - Skoda Octavia II - BRISKODA.net - The Skoda Forum and Community
    A4 1.9TDI Sport - 130 (B6) / Mods: None yet, just getting the basic right first

  8. #47
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    Quote Originally Posted by scottshere View Post
    Intersted to see if this works
    Keeping the light off and still getting an improvement
    Yup let us know how you get on.

    How much was the part?

    Rich
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  9. #48
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    ahhh about £2! LOL!

    I reckon I'l try this!
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  10. #49
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    PS did you order two? ONE for each side of the EGR?
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  11. #50
    Mike.M's Avatar
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    Just ordered one from TPS and will be here tomorrow (Tuesday) will fit that eve and see how it goes.

    It replaces the gasket closest to the EGR valve. You only need one as if you add another but at the manifold end there is a good chance of collecting sludgy water/oil in the pipe work as you would be making a cooling chamber due to the smaller entry and exit of the pipe if that makes sense.

    Mike

  12. #51
    Mike.M's Avatar
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    Got the gasket today and have fitted it.

    Decided to take the egr off then fit the gasket as it was awkward to access the small feed pipe bolts to fit the gasket, but in all the job took about 30min to do it all so not bad.

    Not driven the car yet but will see in the morning and let you know, but suspect it may be a couple of drives while the ECU adapts
    Mike

  13. #52
    scottshere's Avatar
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    Nice...
    Have you still plugged the top pipe with something?


    Quote Originally Posted by mjmallia View Post
    Got the gasket today and have fitted it.

    Decided to take the egr off then fit the gasket as it was awkward to access the small feed pipe bolts to fit the gasket, but in all the job took about 30min to do it all so not bad.

    Not driven the car yet but will see in the morning and let you know, but suspect it may be a couple of drives while the ECU adapts
    A4 1.9TDI Sport - 130 (B6) / Mods: None yet, just getting the basic right first

  14. #53
    Mike.M's Avatar
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    All connected as normal, but the new gasket will reduce significaly the exhaust gases flowing through the EGR and keep the engine light off as mine is the fussy 2004 variant where unplugging hose etc like the older models does not work the same.
    Mike

  15. #54
    marktdisport's Avatar
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    This is interesting !! Just hop it works
    A4 TDI 130 SPORT..
    now sold but still in the family, gone back in time to the cupra R again..

  16. #55
    Mike.M's Avatar
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    Drove car to work and all seems fine and was quite responsive with no warning light like when I disconnected the EGR. The hole in the gasket is much smaller at 9mm in diameter.

    I did notice a significant drop in smoke when the car was started from cold and when pulling away hard, compared to before the gasket change

    I will give it a few more days of driving but it seems to be working fine so far.
    Mike

  17. #56
    pauldazzle's Avatar
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    I did mine today, & no EML yet.
    A4 Avant B6 1.9 TDI 130 Sport (6) Moro Pearl Blue, GMBH S Line Kit, Decat pipe, 165bhp remap, EGR delete, Dunlop SP Max, Full Leather, Cruise Control, Full DIS, Bose, Audi phone prep, Cooled Glove Box, Rear privacy glass, Rear parking assist.
    2003 Seat Ibiza 1.2 TSI FR in Lima green.

  18. #57
    Mike.M's Avatar
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    Still all ok here and no EML also. There is def a reduction in smoke and it just runs a lot better/smoother too for sure.
    Mike

  19. #58
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    Excellent, cheers guys, will get one for mine...2004 one....

    Cracking feedback guys!
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  20. #59
    Mike.M's Avatar
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    Not bad for a couple of quid.
    Mike

  21. #60
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    Still no EML & I think the engine feels a bit smoother & more responsive.
    A4 Avant B6 1.9 TDI 130 Sport (6) Moro Pearl Blue, GMBH S Line Kit, Decat pipe, 165bhp remap, EGR delete, Dunlop SP Max, Full Leather, Cruise Control, Full DIS, Bose, Audi phone prep, Cooled Glove Box, Rear privacy glass, Rear parking assist.
    2003 Seat Ibiza 1.2 TSI FR in Lima green.

  22. #61
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    FAB!
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

  23. #62
    scottshere's Avatar
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    Im struggling to find where to order this from online
    A4 1.9TDI Sport - 130 (B6) / Mods: None yet, just getting the basic right first

  24. #63
    Mike.M's Avatar
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    I got mine from my local VW TPS otherwise get it from the dealer.
    Mike

  25. #64
    JBS Sales's Avatar
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    Glad to hear you are all finding the small hole gasket works, seems to be a good middle ground for reducing issues without paying for an expensive delete pipe.


    Tel/Fax 01246 455 005

  26. #65
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    ordered mine £2.12 + VAT.... will wait and see and update you!
    Audi Avant A4 54 1.9Tdi Quattro & Leon Cupra R 2005 1.8T remapped to 275bhp

 

 
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