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  1. #1
    Amchlolor's Avatar
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    Fuel filler flap

    That'll be that broken now then.... [img]/ubbthreads/images/graemlins/frown.gif[/img]

    No longer releases if you push it.
    You need to lever a small key under it to release it which,as you can imagine,is wonderful for the paint.

    Never mind,at least I'll get a loaner for the day. [img]/ubbthreads/images/graemlins/lol.gif[/img]

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  3. #2
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    Re: Fuel filler flap

    Mmm - not a great car you have there Bowfer.

    The Saab 9-5s I had were equipped with an emergency fuel flap release (normally controlled by the central locking) toggle handle inside the boot area. I always thought that was an open acknowledgement of a [img]/ubbthreads/images/graemlins/swear.gif[/img] idea.

  4. #3
    mandyray's Avatar
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    Re: Fuel filler flap

    You certainly don't seem to have had much luck with your car bowfer! Sorry to hear of this latest problem.

  5. #4
    Amchlolor's Avatar
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    Re: Fuel filler flap

    My A4's fuel filler flap didn't have the 'nice action' (copyright Alan Partridge) of the 'cassette-deck' style flap on my A3,but is there any need for it ?
    I've always had my doubts as to the durability of it.and they've been proven to be correct.

    Car makers can be a bit obssessed with 'nice touches' sometimes.

  6. #5

    Re: Fuel filler flap

    According to the Owner's Manual for my 3-door A3 the fuel tank flap CAN be released manually.

    Open the tailgate

    Prise open the small cover in the RH boot trim.

    Release the tank flap by pulling the plastic cable.

    I can only assume it is similar for a Sportback.

  7. #6
    Amchlolor's Avatar
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    Re: Fuel filler flap

    Cheers,but it's not jammed shut.
    Just doesn't 'pop' open if you push it any more.
    If you push it,it just goes further into the body.
    Like I said,levering a small key into the gap around it pops it open,but that's a bit embarrassing at a garage.
    Thank god for the 500+ miles tank range !

  8. #7
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    Re: Fuel filler flap

    Maybe a bit of WD40 into the catch will free it up - worth a try.

  9. #8
    Amchlolor's Avatar
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    Re: Fuel filler flap

    Had a look and cannot really see anything amiss.
    None of the plastic catches appear to be broken and the metal pin that locks the flap appears to be ok as well.
    God knows.
    It's booked in now.
    They must be as sick of seeing it as I am of putting it in.

  10. #9
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    Re: Fuel filler flap

    Hey Bowfer, mine does this too every once in a while, its the robber boot covering the metal pin (LHS looking at it) - the boot gets stretched over somehow and stops the flap from pinging open -

  11. #10
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    Re: Fuel filler flap

    Mine seems a bit sticky every once in a while too.

  12. #11
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    Re: Fuel filler flap


    I find this popping action quite annoying as every time I'm washing the car as I go over the fuel cap it pops out [img]/ubbthreads/images/graemlins/crazy.gif[/img]

  13. #12
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    Re: Fuel filler flap

    I now definitely have the same problem - press the flap and it doesn't come open. Have to try to get my finger nails behind it to open it, very annoying.

    Nothing wrong with the central locking pins that lock it, the prob is the sprung release mechanism to get the flap to pop out when you press it in.

    Bowfer - did you get yours resolved? What did they do?

    Looking at the mechanism (the rubber boot covering a sprung pin), it appears to be part of a plastic collar (held in by a couple of screws) around the actual petrol cap - presumably they can just replace this?

    Anyone else having probs?

  14. #13
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    Re: Fuel filler flap

    I think its an all electric latch, not mechanical.

    I suspect the plunger is a switch, then the 'computer' opens the lock pin if the doors are unlocked.

    If the switch is damp or a bad contact. it won't know you're pressing the flap in thus it won't withdraw the pin.

  15. #14
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    Re: Fuel filler flap

    The lock pins are certainly electrical as they appear to work off the central locking - unlock the doors and the flap unlocks. Getting the flap to open is the issue!

    The plunger looks like it is mechanical since when you have prised open the flap you can press the plunger in and out with your finger. The idea being when you press the flap it releases the plunger causing the flap to pop out a cm.

  16. #15
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    Re: Fuel filler flap

    mine keeps on doing this, every time it happens I have to realign the rubber boot (After using a ccard to get in)

  17. #16
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    Re: Fuel filler flap

    WD40?

  18. #17
    Amchlolor's Avatar
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    Re: Fuel filler flap

    Yeah,it does seem to be the rubber boot over the plunger that is the problem.
    I'm getting a whole new flap fitted next week,which could be taken as an indication that there is a modified version avaliable.
    I can't see any other reason to fit a whole new flap. [img]/ubbthreads/images/graemlins/noidea.gif[/img]

    (unless it's a 'placebo' and it'll come back with nothing more than a wash!) [img]/ubbthreads/images/graemlins/lol.gif[/img]

  19. #18
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    Re: Fuel filler flap

    Never underestimate the power of the placebo effect!

    Its nearly as bad as the dark side of the force.

    Audi dealers all over the UK rely on it.

  20. #19
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    Re: Fuel filler flap

    Thanks Bowfer, let us know how you get on and what information they give you about it if any. It seems to be a reasonably common prob.

    I'd be particularly interested to hear whether it is just a replacement of the inside of the flap (i.e. the black plastic collar that has the plunger on it) or whether they also replace the actual painted flap which has the tyre pressures printed on the inside.

    Thanks mate.

  21. #20
    Amchlolor's Avatar
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    Re: Fuel filler flap

    [ QUOTE ]
    Thanks Bowfer, let us know how you get on and what information they give you about it if any. It seems to be a reasonably common prob.

    I'd be particularly interested to hear whether it is just a replacement of the inside of the flap (i.e. the black plastic collar that has the plunger on it) or whether they also replace the actual painted flap which has the tyre pressures printed on the inside.

    Thanks mate.

    [/ QUOTE ]

    Sorry,I know that already.
    It's the whole flap,as they had to take the fact it needed painting into account before giving me a date for replacement.

    In a way,I'm dreading it.
    I assume they'll have to take the boot area to bits to fit the flap (I could be wrong),and I envisage rattles.... [img]/ubbthreads/images/graemlins/frown.gif[/img]

  22. #21
    Eeef's Avatar
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    Re: Fuel filler flap

    i'd put a tiny mark on it if i was you, then check for it when it comes back.

  23. #22
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    Re: Fuel filler flap

    Thanks mate, I dread it too now!

    Not only the chance of rattles from the boot area but also the paint finish on the flap in terms of turned flakes, lumps in the lacquer and colour match. My mirror had to be resprayed twice before I was happy with it.

    Be interested to see how they paint it as you'll need the info on the inside that details tyre pressures etc, wonder if this is put on afterwards?

    Does make you wonder whether the new flap will be a different design on the inside, perhaps a raised bit to make sure it makes contact with the plunger when it is pressed?

    Keep us informed mate, we'll suffer collectively!

  24. #23
    Amchlolor's Avatar
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    Re: Fuel filler flap

    I'll take 'before and after' photos.
    If there's any visible difference to the workings of it,I'll post them on here.

  25. #24
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    Re: Fuel filler flap

    I've found that my filler cap latch makes a lot of noise when locking the car - ive also noticed when i was inspecting it the other week that if u have the flap open and lock the doors u see a pin shoot out but on mine you can move it up and down quite a lot with your finger - its kinda floppy!! is this normal?? or is it broken and related to the extra noise perhaps? I would expect the silver pin to be quite stiff and solid


    steve

  26. #25
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    Re: Fuel filler flap

    Check my pin last night, it is floppy too so presume that to be the norm.

  27. #26

    Re: Fuel filler flap

    [ QUOTE ]
    Check my pin last night, it is floppy too so presume that to be the norm

    [/ QUOTE ]

    Sounds like a job for Viagra !

  28. #27
    Amchlolor's Avatar
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    Re: Fuel filler flap

    My car's back from getting it's flap replaced.
    Absolutely no visible difference at all,other than a slightly squint tyre pressure sticker,so no poit posting pictures.
    The only difference I can see is that the pin now has zero play.
    It wobbled around before,which perhaps allowed grit in ?
    It clicks in and out very precisely now.

    Time will tell.

  29. #28
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    Re: Fuel filler flap

    Thanks mate, it is on the list of about 7/8 things when mine goes in next, along with oil leak, creaky door sill rubbers, rattly exhaust, electrical problem with the lighting, seat creak etc....

    Bizarre they have to replace the painted flap as well, must be all one unit.

 

 

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