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Thread: Lets get it on then, My 2.1 conversion

  1. #201
    Dani_B19's Avatar
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    Haha lube that biatch up .
    Driving the most secretive S3 on ASN

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  3. #202
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    Quote Originally Posted by finesse View Post
    BOSCH EV 1000cc High impedance injector set

    Board Message
    Paid less for some new 870cc one, I can just up the fuel pressure and get higher cc
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  4. #203
    Andrew@A.L.D's Avatar
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    If anyone has a large port head for sale then please let me know
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  5. #204
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    Well looks like i have put a deposit down on a large port head, as soon as that comes thats going to get a reworking
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  6. #205
    MUSH's Avatar
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    This is going to be an absolute animal!! So now your building up the supporting mods to achieve 500++?

    Think youve got the bug matey!!

  7. #206
    finesse's Avatar
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    bhp wars

  8. #207
    Andrew@A.L.D's Avatar
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    I'll need a new clutch at some point
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  9. #208
    finesse's Avatar
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    good thing your handy with a spanner, saved a packet in labour

  10. #209
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    More presents turned up today

    Some 870cc injectors with spacers and supertech valve spring set with a IE T-shirt ( not shown lol )



    AEB Large port head that will be put on the bench for a port and polish job




    Also something i've always wanted, In the past i've sent things out to a mate that did all my welding but he recently he's had some person problems and went back to his birth place.

    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  11. #210
    s3dave's Avatar
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    Good stuff andrew, let me know if you want any consumables for your tig set.....i get some good deals

  12. #211
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    Thats great dave i will do

    Not got it wired in yet, maybe some time before i do
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  13. #212
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    I think i love car porn more than i love people porn, and that's alot haha.
    Driving the most secretive S3 on ASN

  14. #213
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    Well the time has come and seeing we have a long weekend i thought it would be good idea to fit my AEB head and GTX

    A few small issues but the main problem is the the clearance between the turbo and bulk head but hope to sort that out with a modified dog bone bust

    here are a few pics of the last few days







    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  15. #214
    shanejess
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    we hadnt forgoten about your build pal.

  16. #215
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    lol i know all the big turbo boys are doing updates and it was a perfect day to update mine as well

    I must say its a big ass turbo and i may have to modify the strut brace to clear the turbo
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  17. #216
    MUSH's Avatar
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    Looks good Andrew, what have you done to your AEB head?

    Take it the boost pipe sits higher on the CTS kit to clear the wastegate? Boost pipes are my world at the minute! Lol

    what mod are you doin to the dogbone?
    Audi S3 1.9 GT30....




    ....that is all

  18. #217
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    Just ported the exhaust ports to the max, the inlets have been smoothed and blended in the seats to the port walls, knife edge seamer splits

    It seams to sit higher but its not all bolted down yet as i'm modifying the engine mount and repairing the threads as i managed to strip them with the tiny K04 hybrid

    I plan to shorten it thus bringing the top end of the engine forward in the bay giving the turbo more clearance
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  19. #218
    shanejess
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    im glad im not doing a big turbo build, it sounds childish but i dont think i could sleep at night with the excitement, and id want it all done and finished in a fortnight lol.

  20. #219
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    Sorted out my clearance problems with the turbo

    I had a word with Badger5 and Bill suggested i tilt the engine by modifying the dog bone bush, I did do a test and tilting the engine wasn't a option as it still hit objects in the engine bay. Then i thought about the good old days when i have my old Ford Orion with a 2.1 Zetec in it. The orion had a dry sump on it so i could lower the engine in the bay so i thought i would give it a go with the S3.

    I set to work and modified the the engine mounts a tad and made some spacers with the engine mounts back in and a drop of 12mm we now have clearance, with only the engine mount and gear box mount, no dog bone i started to rock the engine by hand... We have clearance !! so glad i didn't get a GT35 now with this kit.

    More to come
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  21. #220
    MUSH's Avatar
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    Are you running a shallow sump Andrew? Just these cars arent known for theyre clearance to start with and if youve lowered it 12mm you may have problems? Most people try to raise theyre lumps to lower the cars. Sure youve got it sorted, just what came to mind.
    Audi S3 1.9 GT30....




    ....that is all

  22. #221
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    Good work mate.... just need to watch that sump now... they are low enough as it is lol...

    <tuffty/>
    Silver 2001 AMK S3. Silver alcantara interior... now with added powarrrrrrrr, torques. VAGCOM + KII-USB. >> My build thread...

  23. #222
    Andrew@A.L.D's Avatar
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    That was my other worry lol
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  24. #223
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    I'm assuming that housing is larger than the housing on a GT2871? I had one previously and it was pretty mammoth:



    Please excuse the poor beer choice.

  25. #224
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    What size exhaust housing have you got Andrew?
    Audi S3 1.9 GT30....




    ....that is all

  26. #225
    Andrew@A.L.D's Avatar
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    T3 with 0.63
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  27. #226
    MUSH's Avatar
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    Same as mine, yours looks slightly taller, probs because its newer.
    Audi S3 1.9 GT30....




    ....that is all

  28. #227
    Andrew@A.L.D's Avatar
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    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  29. #228
    MUSH's Avatar
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    Aah!!
    Audi S3 1.9 GT30....




    ....that is all

  30. #229
    Andrew@A.L.D's Avatar
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    Well i've finished the install of the GTX3076r

    I still wanted the standard look of the engine with all the cover, a little trimming to the main cover was needed as the boost pipe sits higher because of my external waste gate




    I'm now installing the AEM WMI then its just oil, filter, and water/antifreeze
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  31. #230
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    Quote Originally Posted by Andrew@A.L.D View Post
    Well i've finished the install of the GTX3076r

    I still wanted the standard look of the engine with all the cover, a little trimming to the main cover was needed as the boost pipe sits higher because of my external waste gate




    I'm now installing the AEM WMI then its just oil, filter, and water/antifreeze
    All that and one sodding photograph??? LOL ;P

    <tuffty/>
    Silver 2001 AMK S3. Silver alcantara interior... now with added powarrrrrrrr, torques. VAGCOM + KII-USB. >> My build thread...

  32. #231
    Andrew@A.L.D's Avatar
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    Camera phone, bad light and many more excuses why there is only one photo
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  33. #232
    It's all in bits

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    Looking good. I didn't expect it to look so OEM given the huge turbo, waste gate and all the pipe work you've got back there.

  34. #233
    Andrew@A.L.D's Avatar
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    Quote Originally Posted by tompearson View Post
    Looking good. I didn't expect it to look so OEM given the huge turbo, waste gate and all the pipe work you've got back there.
    I thought the same thing when fitting the kit.
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  35. #234
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    Good work mate (despite the lack of photos!! lol...)

    Bet you will be glad to get her all fired up and mapped....

    <tuffty/>
    Silver 2001 AMK S3. Silver alcantara interior... now with added powarrrrrrrr, torques. VAGCOM + KII-USB. >> My build thread...

  36. #235
    Andrew@A.L.D's Avatar
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    To right i am

    I will break out the Lumix when i find it, the camera phone is crap and the one thing i had on me at the time
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  37. #236
    MUSH's Avatar
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    Good work Andrew well done mate!

    Cant wait to see what this kicks out!!

    Did you modify the strut bar or just cover it?

    Have you got a transition gasket or have you just bolted up your smallport to the AEB?

    And.... Where are you gona cram in that WMI kit?
    Last edited by MUSH; 19th May 2011 at 22:28.
    Audi S3 1.9 GT30....




    ....that is all

  38. #237
    s3dave's Avatar
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    Well done Andrew...whens the map going on....

  39. #238
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    I want power figures! NOOOOW!! lol


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    You've got to have a laugh!



  40. #239
    Andrew@A.L.D's Avatar
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    Quote Originally Posted by s3dave View Post
    Well done Andrew...whens the map going on....

    I've yet to book it in but i want to sort out a few small issues out first

    Quote Originally Posted by MUSH View Post
    Good work Andrew well done mate!

    Cant wait to see what this kicks out!!

    Did you modify the strut bar or just cover it?

    Have you got a transition gasket or have you just bolted up your smallport to the AEB?

    And.... Where are you gona cram in that WMI kit?

    Me too

    No modification at all to the strut brace

    Port matched the small port inlet to the AEB head, will be making a custom inlet at some point

    Tank and pump in the boot
    Was 531bhp 8L S3 thats going to break the 600+ bhp Club then break something else. Lets see what this OD HTAGT3582r can do
    My S3 Twists Drive shafts for fun.

    FOR SALE
    Sparco Torino 2 sport seats
    Adjustable FPR from 1-5 bar, 2 sets of Unused ARP 3/8 2000 rod bolts
    , relentless 200 cell cat pipe, Std AGU Crankshaft. Ported & Reconditioned Cylinder head service.

  41. #240
    DaveA3's Avatar
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    nice one mate. DYNO DYNO DYNO! then map then DYNO DYNO DYNO! (Jerry Springer Style)

    Audi A3 1.8T Sport (AGU) - 2000
    Engine: Carbonio CAI/Jetex JR Hybrid Induction, Forge 007p DV, Forge TIP, Longlife S/S Custom Exhaust system, R-Tech Stage 1 Remap, Creation Motorsport Boost Pipe Kit.
    Exterior and Chassis: 18" Cades Tyrus, Euro Wipers, low on JOM Coilovers, Eibach Front & Rear ARB's, Black Angel Eye Headlights, 6000K HID's, S3 Brakes.
    For Sale PM ME - £2500 Mods Inc

 

 

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