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Thread: R-Tech stage 2 plus. Is my car ready?

  1. #41
    g60leigh's Avatar
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    Will check the health of my current one and go from there I think. The classifieds one looks like a tfsi one but I could well be wrong mate.

    I'm still going to have a look into proven upgrades for the system on ours.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

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  3. #42
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    Depending on cash flow and time frame, I would fit a surge tank/swirl pot and get the da-31. That way there is not strain on the OEM pump as it just flows round in a continuous loop with no real pressure in the system. DA-31 will draw the fuel from the surge tank and be doing all the hard work.

    you basically need a aluminium or stainless steel container that will fit somewhere under the car. it needs 4 fittings on it.
    1 for the fuel supply from OEM tank pump
    1 for the return to the OEM tank
    1 for the return from the fuel rail
    and last one for the supply to da-31

    the first 3 fittings I would fit near to top of the container and the fitting for the supply to da-31, should be a little bit up from the bottom of the container.

    and don't forget a fuel filter between tank and inline pump. You don't want the new pump to get clogged or damaged by random bits.

  4. #43
    g60leigh's Avatar
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    What is the best option to go for on the fuel pump side.

    Which in tank pump and if I get a good one do I also need an inline one?

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  5. #44
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    Quote Originally Posted by g60leigh View Post
    What is the best option to go for on the fuel pump side.

    Which in tank pump and if I get a good one do I also need an inline one?
    OEM in tank is fine for your power. If you want to go silly in the future you can then add an in line.
    8P A3 TDI - 220bhp - 335lbft
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  6. #45
    g60leigh's Avatar
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    Forge actuator purchased.
    Bosch 550's ordered from US

    Fuel pump needs to be tested still.
    Also picked up a phenolic inlet manifold gasket too.
    Scullies likes this.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  7. #46
    Scullies's Avatar
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    Next on the list BBT Hybrid

  8. #47
    g60leigh's Avatar
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    Not quite. But one day possibly haha

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  9. #48
    Scullies's Avatar
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    thats the spirit

  10. #49
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    Hope youve ordered the 550's off a reputable company.
    Driving the most secretive S3 on ASN

  11. #50
    g60leigh's Avatar
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    Quote Originally Posted by Dani_B19 View Post
    Hope youve ordered the 550's off a reputable company.
    Got them from a classified add on a.n.other forum.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  12. #51
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    Id get them checked. Few lads on thw vag FB pages bought 550's off ebay from across the pond and they turned out to not be 550's.
    Driving the most secretive S3 on ASN

  13. #52
    g60leigh's Avatar
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    Yeah from econoline. They are off the smaller engine Shelby gt500

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  14. #53
    g60leigh's Avatar
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    Just to be on the safe side. Is anyone able to confirm the part no's of the correct / compatible ones?

    Thanks

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  15. #54
    g60leigh's Avatar
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    Bit of an update and delay
    Had new paddle clutch fitted along with a phenolic inlet gasket.
    Sourced some Bosch Motorsport 550cc injectors and a forge actuator.

    But.

    Signs of head gasket problem (caramac crap on oil cap) so bitten the billet and am getting a set of rifle drilled forged rods to have fitted at the same time.

    Still planning custom map on K04 turbo but will have to get rods in and run in first now.
    Jason.s likes this.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  16. #55
    g60leigh's Avatar
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    One question that's sprung to mind.
    The head gasket.

    Is it best to use oem gasket or is there an uprated option available?

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  17. #56
    superkarl's Avatar
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    Oem mate.
    The 1.8t headgaskets are bombproof
    g60leigh likes this.

  18. #57
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    Pretty uncommon for head gaskets to go on 1.8T's , mayo on oil cap could be down to the cold weather.
    S3 Big Turbo

  19. #58
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    Quote Originally Posted by sean_s3 View Post
    Pretty uncommon for head gaskets to go on 1.8T's , mayo on oil cap could be down to the cold weather.
    i agree, condensation fooling people.


    Give it a long run where it gets nice and warm, mayo should dissapear.
    you'd also have mayo or contaminent in the coolant bottle if you had issues.

  20. #59
    g60leigh's Avatar
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    Done the long run and mayo lessens but is still there. Loosing a little water too. Only about 500ml a fortnight - three weeks.

    Rods ordered now anyway so head gasket is still good excuse to the wife lol.

    Hope head gasket is ok though so I can get Christmas out of the way before having it done.

    Going to try and get a chance to pressure test the cylinders this week.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  21. #60
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    Same thing happened to me recently , losing a little coolant and mayo on the oil cap and dip stick but no obvious leak so I feared the worst.

    Had a coolant pressure check done which highlighted a leak on a braided hose then a compression test done to put my mind at rest. The garage said HG is rare on our cars.
    S3 Big Turbo

  22. #61
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    Yeah HG is rare.. Do you have a catch can? And does the water res have mayo?
    Quote Originally Posted by <tuffty/> View Post
    its either mapped or broken...

  23. #62
    g60leigh's Avatar
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    Yeah I have catch can. Water reservoir bottle is fine.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  24. #63
    s3dave's Avatar
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    get a local MOT garage to Sniff the water bottle for HC takes 5 mins

  25. #64
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    Asking for help again lol.
    When I fit rods I will be fitting new con rod bearings.

    Am I best getting bearings at ends if crank shaft and oil seals changed too?
    If so please can anyone tell me what I need to buy. Part no's or links would be great.
    😃

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  26. #65
    g60leigh's Avatar
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    Plans have changed.........

    Rods still getting done plus a little bit more now.

    Still could do with help on the above question.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  27. #66
    s3dave's Avatar
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    Quote Originally Posted by g60leigh View Post
    Asking for help again lol.
    When I fit rods I will be fitting new con rod bearings.

    Am I best getting bearings at ends if crank shaft and oil seals changed too?
    If so please can anyone tell me what I need to buy. Part no's or links would be great.
    ������
    I have changed the seals but the bearings were super smooth so i left them, on the few builds that i have seen they have all been fine, but obv check...

  28. #67
    g60leigh's Avatar
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    I will get seals ready and have the others checked. Can anyone help me with a part no please.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  29. #68
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    It's mad how things change on a daily basis! Happens to me now!! Lol.. Change everything that you can mate.. It's better now then taking it all apart again..
    Quote Originally Posted by <tuffty/> View Post
    its either mapped or broken...

  30. #69
    g60leigh's Avatar
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    The way things are going I may have to do a build thread. Haha
    Westy, ScottD3 and StaceyS3 like this.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  31. #70
    chaz20vt's Avatar
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    ^^^^ sounds like a plan

  32. #71
    Scullies's Avatar
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    are you taking the box off? If so I would do all the main bearings as well as front and rear seals.

  33. #72
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    I got my front and rear seals from ecp and gsf i think. Theyre a fortune from the dealer. I never changed main bearings because they looked perfect

  34. #73
    g60leigh's Avatar
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    Quote Originally Posted by superkarl View Post
    I got my front and rear seals from ecp and gsf i think. Theyre a fortune from the dealer. I never changed main bearings because they looked perfect
    You ain't got part no's floating around have you Karl?

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  35. #74
    g60leigh's Avatar
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    Quote Originally Posted by Scullies View Post
    are you taking the box off? If so I would do all the main bearings as well as front and rear seals.
    With my broken glass back and op on the 19th I won't be doing any of the work. I don't think he will be taking box off tho.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  36. #75
    g60leigh's Avatar
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    I have today taken delivery of this:

    <a href="http://s103.photobucket.com/user/g60leigh/media/1D17698C-8D29-4E14-8560-10F8F217816F_zpszfpqow0u.jpg.html" target="_blank"><img src="http://i103.photobucket.com/albums/m141/g60leigh/1D17698C-8D29-4E14-8560-10F8F217816F_zpszfpqow0u.jpg" border="0" alt=" photo 1D17698C-8D29-4E14-8560-10F8F217816F_zpszfpqow0u.jpg"/></a>

    <a href="http://s103.photobucket.com/user/g60leigh/media/42DEEC75-20B8-4656-815D-0D355CFF1879_zpsu3ca0dlm.jpg.html" target="_blank"><img src="http://i103.photobucket.com/albums/m141/g60leigh/42DEEC75-20B8-4656-815D-0D355CFF1879_zpsu3ca0dlm.jpg" border="0" alt=" photo 42DEEC75-20B8-4656-815D-0D355CFF1879_zpsu3ca0dlm.jpg"/></a>

    <a href="http://s103.photobucket.com/user/g60leigh/media/0695F21C-54C7-408E-A083-E6F4CD852198_zpsravbzcqm.jpg.html" target="_blank"><img src="http://i103.photobucket.com/albums/m141/g60leigh/0695F21C-54C7-408E-A083-E6F4CD852198_zpsravbzcqm.jpg" border="0" alt=" photo 0695F21C-54C7-408E-A083-E6F4CD852198_zpsravbzcqm.jpg"/></a>

    <a href="http://s103.photobucket.com/user/g60leigh/media/6A4854E0-1A0B-4BE7-BDC5-566C390E1315_zpsjyplceqc.jpg.html" target="_blank"><img src="http://i103.photobucket.com/albums/m141/g60leigh/6A4854E0-1A0B-4BE7-BDC5-566C390E1315_zpsjyplceqc.jpg" border="0" alt=" photo 6A4854E0-1A0B-4BE7-BDC5-566C390E1315_zpsjyplceqc.jpg"/></a>

    http://www.turbodynamics.co.uk/shop/...ra-p-2728.html

    Since I'm doing the rods and planning a custom map. It seems it would be rude not to add a hybrid turbo. Especially when I stumbled upon one with really low and at a good price (I think).

    Opinions on wether I should fit at same time as getting the rods done or wait until rods have bedded in.

    I understand the best thing to do is fit and run on actuator pressure (n75 disconnected) should I use the forge actuator I have sat in the garage or stick with the one already on it.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  37. #76
    superkarl's Avatar
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    I can try and have a look, im not sure if i do have themWhen do you need them by?

  38. #77
    g60leigh's Avatar
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    Quote Originally Posted by superkarl View Post
    I can try and have a look, im not sure if i do have themWhen do you need them by?
    Still waiting for my rods from ie so no panic. Just gonna order them up ready.

    2001 S3 (AMK)
    AEM WMI Kit, Black Silicone Hoses, Badger5 TIP with Cone Filter, AH Fabrications FMIC, Relentless Manifold Downpipe & Sport Cat, Miltek Cat Back Exhaust, VAG Aero Wipers, Forge FMDV008 Re-Circ, Revo Stage 2 Remap with SPS+ Tweaks, 2.0 TFSI Coil Pack Mod, B&M Short Shift, RNS-D Retrofit, Brembo & B5 2 Piece Rotor Conversion

  39. #78
    Scullies's Avatar
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    FYI, rear main seal requires box and clutch to be taken off and front main seal requires removal of crank gear. Also doing main bearings with the crank in the block won't be an easy job. I remember Bill managed to do them on Stacey's build, without removing the crank.

  40. #79
    s3dave's Avatar
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    I should imagine his engine is coming out for a major build, madness trying to do all that in situ...

    put your new turbo on at the same time leigh, old injectors, n75 unplugged..

 

 
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