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Thread: XS Exhaust Manifold heat shield

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    Westy's Avatar
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    XS Exhaust Manifold heat shield

    I'm sure someone on here had created a heat shield out of sheet aluminium that protects the red charge hose from the heat of the manifold? I've looked at Prawn's thread to see the way he made his but as it's on an A3 the charge pipe takes a different route to the S3.

    Has anyone got any info or pictures for making one?
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    I think it was Prawn wasn't it?
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    Wasnt it syvo or somebody with a similar name?
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    XS Exhaust Manifold heat shield

    Liquid had one made out of titanium iirc and then sold the template onto another member although can't remember who
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by StaceyS3 View Post
    Liquid had one made out of titanium iirc and then sold the template onto another member although can't remember who
    Titanium! How much was that? So he wont want to share the template with other ASN members! I'll have to make my own.
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    XS Exhaust Manifold heat shield

    Pretty sure the new owner sounded generous about it all the thread was pretty recent?
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    I know it was somebody with a yellow car....

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    It was Prawn. Want me to get pictures?

    He made it with CAD.
    I quite often say I'm going to do things.

    Then never do them.

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    He has since extended it round to protect the servo.
    I quite often say I'm going to do things.

    Then never do them.

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    s3dave's Avatar
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    Quote Originally Posted by 16Klappe View Post
    It was Prawn. Want me to get pictures?

    He made it with CAD.
    Prawn made one yes but somebody with an S3 made one too, it will have been when you went AWOL and bought a Renault...

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    XS Exhaust Manifold heat shield

    I have the prototype and template bud. Pm me if you want some pics or a cardboard copy posting.

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    XS Exhaust Manifold heat shield

    That goes for anyone. It's for a S3 too.
    I'm not able to fab them up but believe Liquid is going to make some up.

    2001 S3 (AMK)
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    liquids3's Avatar
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    Yes me and my freind did make one,ive just been really buisy with work atmo so have'nt had time to take the template to my local fabricator (freind),also these will be made with a few changes less flex.so won't be long untill the finished project is ready,i will pop out of work this week to get a start made on them.i will keep you posted.
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    Quote Originally Posted by liquids3 View Post
    Yes me and my freind did make one,ive just been really buisy with work atmo so have'nt had time to take the template to my local fabricator (freind),also these will be made with a few changes less flex.so won't be long untill the finished project is ready,i will pop out of work this week to get a start made on them.i will keep you posted.
    Id defo be interested dude

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    Quote Originally Posted by phil miller View Post
    Id defo be interested dude
    Ok,i will post up pictures ect when the batch is compleat.will be end of this week i will drop of the template,and bending angles,i will keep you all posted,just hard to find alot of time atmo.

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    Found some time to pop to the fabricators today,the person i know to fabricate the sheilds is bloody on holiday for a week,so i will pop back next monday,i did find out they can't or he will not be able to supply the materials,so gives me a week to source the sheet titanium.i will keep you all posted,and try to hurry these up as quick as i can.
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    Quote Originally Posted by 16Klappe View Post




    He has since extended it round to protect the servo.
    This isn't the shielding Westy is after... S3's have all this in place already... he wants a shield for the hose coming off the turbo as this gets fried if not protected...

    LiquidS3 has done a shield for his and Sam Bryant has also done similar (see pic below)...


    <tuffty/>
    Last edited by <tuffty/>; 15th October 2012 at 19:32. Reason: clarified whos heat shield is in the pic...
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by ;1699262
    This isn't the shielding Westy is after... S3's have all this in place already... he wants a shield for the hose coming off the turbo as this gets fried if not protected...

    LiquidS3 has done this, Sam Bryant has also done similar...


    <tuffty/>
    Whose shielding is that in the pic PT?
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    Quote Originally Posted by Westy View Post
    Whose shielding is that in the pic PT?
    ....

    Quote Originally Posted by <tuffty/> View Post
    This isn't the shielding Westy is after... S3's have all this in place already... he wants a shield for the hose coming off the turbo as this gets fried if not protected...

    LiquidS3 has done this, Sam Bryant has also done similar...


    <tuffty/>
    <tuffty/>
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    XS Exhaust Manifold heat shield

    Sorry. It wasn't clear if that was liquids or or Sam's.
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    Quote Originally Posted by Westy View Post
    Sorry. It wasn't clear if that was liquids or or Sam's.
    Reading it back now I can see why it isn't obvious soz... it is Sams

    <tuffty/>
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    If i was'nt on an iphone,i would upload a picture of the titanium one.unless anyone wants to pm there number,so i can send a pic to them to upload mayby (lazy *******),not near a computer sorry.

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    Quote Originally Posted by Westy View Post
    ....PT?
    sorry, keep seeing "PT" posted and IHNFCWIM?
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by Alex C View Post
    sorry, keep seeing "PT" posted and IHNFCWIM?
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    oh....lol.

    Tuffty your getting far too famous if i thought your initials were some sort of new forum speak
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    Hummm.....

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    XS Exhaust Manifold heat shield

    Quote Originally Posted by liquids3 View Post
    If i was'nt on an iphone,i would upload a picture of the titanium one.unless anyone wants to pm there number,so i can send a pic to them to upload mayby (lazy *******),not near a computer sorry.
    Here you go Liquids3

    ImageUploadedByTapatalk1350333190.003757.jpg
    ImageUploadedByTapatalk1350333205.619678.jpg

    You can upload from iPhone if using tapatalk app.

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  30. #29
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    Quote Originally Posted by g60leigh View Post
    Here you go Liquids3

    ImageUploadedByTapatalk1350333190.003757.jpg
    ImageUploadedByTapatalk1350333205.619678.jpg

    You can upload from iPhone if using tapatalk app.
    Thanks leigh,il bare that in mind.thanks.

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  31. #30
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    Quote Originally Posted by g60leigh View Post
    Here you go Liquids3

    ImageUploadedByTapatalk1350333190.003757.jpg
    ImageUploadedByTapatalk1350333205.619678.jpg

    You can upload from iPhone if using tapatalk app.
    Thanks leigh,il bare that in mind.so you bent and fitted the template in the end then?

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    XS Exhaust Manifold heat shield

    So is Leigh's template actually Liquid's!
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    Quote Originally Posted by Westy View Post
    So is Leigh's template actually Liquid's!
    Yes,its a template,same design just slightly thiner.

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    XS Exhaust Manifold heat shield

    Quote Originally Posted by liquids3 View Post
    Thanks leigh,il bare that in mind.so you bent and fitted the template in the end then?
    Not yet. Car is in the garage getting relentless mani DP and cat fitted at the min.

    Will do it when I get it back.

    Just trying to find a heat mat material to stick to it to try and help with the heat absorption / reflection.

    2001 S3 (AMK)
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    I need one, has anyone got one for sale?

  36. #35
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by phil miller View Post
    I need one, has anyone got one for sale?
    I might be able to make a couple of these in aluminium depending on how much sheet my mate has left.
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    XS Exhaust Manifold heat shield

    Is tam doing the creative work again
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  38. #37
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by StaceyS3 View Post
    Is tam doing the creative work again
    He's supplying the material and I'm doing the work. He still has a stock mani
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    XS Exhaust Manifold heat shield

    Ahhh thought tam was your creative better half lol
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  40. #39
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    XS Exhaust Manifold heat shield

    Quote Originally Posted by StaceyS3 View Post
    Ahhh thought tam was your creative better half lol
    He was once apon a time but now we're a good 100 miles apart
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  41. #40
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    XS Exhaust Manifold heat shield

    Just ordered a 1.5mm thick sheet to knock up a heat shield.

    Leigh or liquid, can you confirm the length and size of the bolts you used to screw the shield to the rocker cover?
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